| 研究生: |
羅宏奇 Lo, Hung-Chi |
|---|---|
| 論文名稱: |
三維反算及控制問題於實際工程之應用 A Three-Dimensional Inverse and Control Problem for Applications of Practical Engineering |
| 指導教授: |
黃正弘
Huang, Cheng-Hung |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 系統及船舶機電工程學系 Department of Systems and Naval Mechatronic Engineering |
| 論文出版年: | 2005 |
| 畢業學年度: | 93 |
| 語文別: | 中文 |
| 論文頁數: | 118 |
| 中文關鍵詞: | 反算問題 、內藏式馬達高速主軸 、切削刀具 、熱傳導 |
| 外文關鍵詞: | heat transfer, inverse problem, cutting tool, high speed motorized spindle |
| 相關次數: | 點閱:78 下載:3 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本論文旨在針對反算問題於實際工程問題上之研究,演算法為反算法中的函數預測法又稱急遽遞減法(Steepest Descent Method),研究主題可區分為三個章節分表如下:第一章為反算法於三維切削刀具熱通量之預測;第二章為反算法於高速主軸馬達冷卻條件之最佳化控制研究;第三章為反算法於高速主軸馬達內部熱通量之預測。
第一章旨在利用反算法中的急遽遞減法並結合熱流計算軟體CFX4.4來預測切削刀具於三維熱傳導問題中隨時間變化之未知熱通量。論文主要針對二組切削刀具在不同的幾何形狀、不同形式的未知熱通量函數、不同的量測表面以及不同的量測誤差下,來驗證所預測的準確度。結果顯示透過數值的反覆疊代後可以順利得到吾人所欲求解的未知熱通量函數,故能藉由此參數來控制加入切削油劑(或冷卻劑)之流量,以得到有效率的最佳冷卻方式,並且減少在切削過程中所產生的高熱現象。
第二章亦是利用急遽遞減法並結合熱流計算軟體CFX4.4,利用反算法預測三維內藏式主軸馬達冷卻水道中隨時間變化之有效最佳與實際的熱對流係數。本章分別針對在加熱面上二個不同的設計溫度範例,並依此設計溫度,對水道中的冷卻水之熱對流係數進行最佳化控制,結果證明了急遽遞減法在不須事前知道未知函數的形式下,即能成功地預測未知函數的形式,且可順利地求出可靠之控制函數。
由於為了避免造成內藏式主軸產生熱變位甚至熱破壞的發生,因此必須瞭解主軸馬達因銅損所產生之熱通量大小,並且結合於上一章中對冷卻水道的熱對流係數進行的預測,即可獲得最佳冷卻方式,進而提高高速切削加工之準確度。故同樣地,第三章仍然是利用相同的演算法來預測內藏式馬達高速主軸於三維熱傳導問題中隨時間變化之未知熱通量函數。本章針對二組不同形式的未知熱通量函數以及不同的量測誤差進行反算分析。最後,由所得的結果驗證了急遽遞減法卓越的數值運算能力,即本章在進行預測未知的熱通量函數之前,我們無須預先知道此函數的形式,即可藉由急遽遞減法以及電腦疊代的運算,便可獲得吾人所欲求解的未知有效熱通量函數,如此便能有效控制冷卻液體的流速,避免主軸因受熱而產生熱變位以及熱破壞。
none
1.Tucker,P.G.,“CFD Applied to Electronic Systems A Review”,IEEE Transactions on Components Packaging and Manufacturing Technology, Part A,vol.20, NO.4, pp.518-529,1997.
2.CFX-4.4 User’s Manual, AEA Technology Plc, Oxfordshire, U.K., 2001.
3.D. W. Yen and P. K. Wright, “A Remote Temperature Sensing Technique for Estimating the Cutting Interface Temperature Distribution”, Journal of Engineering for Industry, vol.108, pp.252-263, 1986.
4.S. Kato, K. Yamaguchi, Y. Watanable and Y. Hiraiwa, “Measurement of Temperature Distribution within Tool Using Powders of Constant Melting Point”, ASME Journal of Engineering for Industry, vol.98, pp.607-613, 1976.
5.J. Lin, S. L. Lee and C. I. Weng, ”Estimation of Cutting Temperature in High Speed Machining”, Journal of Engineering Materials and technology,vol.114, pp.289-296, 1992.
6.J. V. Beck, B. Litkouhi and C. R. St. Clair, “Efficient Sequential Solution of Nonlinear Inverse Heat Conduction Problem”, Numerical Heat Transfer,vol.5, pp.275-286, 1982.
7.J. Lin, “Inverse Estimation of the Tool-work Interface Temperature in End Milling”, International Journal of Machine Tools and Manufacture, vol.35,pp.751-760, 1995.
8.W. Xu, J. Genin and Q. Dong,“Inverse Method to Predict Temperature and Heat Flux Distribution in a Cutting Tool,”, Journal of Heat Transfer,vol.119, pp.655-659, 1997.
9.C. H. Huang and S. P. Wang, “A Three-Dimensional Inverse Heat Conduction Problem in Estimating Surface Heat Flux by Conjugate Gradient Method”, Int. J. Heat and Mass Transfer, vol.42, NO.18, pp.3387-3403, 1999.
10.C. H. Huang and W. C. Chen, “A Three-Dimensional Inverse Forced Convection Problem in Estimating Surface Heat Flux by Conjugate Gradient Method”,Int. J. Heat and Mass Transfer, vol.43, pp.3171-3181, 2000.
11.C. H. Huang and S. C. Cheng, “A Three-Dimensional Inverse Problem of Estimating the Volumetric Heat Generation for A Composite Material”,Numerical Heat Transfer, Part A, vol.39, pp.383-403, 2001.
12.C. H. Huang and C. Y. Li, “A Three-Dimensional Optimal Control Problem in Determining the Boundary Control Heat Fluxes”, Heat and Mass Transfer,vol.39, pp.589-598, 2003.
13.F.R.S. Lima, A.R. Machado, G. Guimaraes, S. Guths,“Numerical and Experimental Simulation for Heat Flux and Cutting Temperature Estimation
Using Three-Dimensional Inverse Heat Conduction Technique”, Inverse Problems in Engineering, vol.8, pp.553-577, 2000.
14.Mark R. Miller, George Mulholland, Charles Anderson, “Experimental Cutting Tool Temperature Distributions”, Journal of Manufacturing Science and Engineering-Transactions of the ASME, vol.125, pp.667-673, 2003.
15.J. Y. Sheikh-Ahmad, C.M. Lewandowski and J. A.Bailey, J. S. Stewart,“Experimental and Numerical Method for Determining Temperature Distribution in a Wood Cutting Tool”, Experimental Heat Transfer, vol. 16, pp.255-271,2003.
16.O. M. Alifanov, “Inverse Heat Transfer Problem”, Springer - Verlag, Berlin, 1994.
17.O. M. Alifanov, “Solution of an Inverse Problem of Heat Conduction by Iteration Methods”, Journal of Engineering Physics, vol.26, pp.471-476,1974.
18.A. N. Tikhonov, V. Y. Aresenin, “Solution of Ill Posed Problem”, V. H.Wistom and Sons, Washington, DC, 1997.
19.IMSL Library Edition 10.0. User’s Manual: Math Library Version 1.0, IMSL,Houston, TX, 1987.
20.陳政雄,“智慧型刀把、主軸與工具機”,機械月刊, 第356期,九十四年三月.
21.黃鴻傑,“高速加工之發展與趨勢”,機械工程,第204期,八十九年三月.
22.張錫晴,蔡垂錫“主軸特性對高速切削加工之影響”,機械工程,第236期,九十年二月.
23.蘇啟宗,“氣靜壓軸承式高速主軸技術研發與原型機製作”,工程科技通訊,第45期,八十九年三月.
24.Bernd Bossmanns, Jay F. Tu, “A Thermal Model for High Speed Motorized Spindles”, International Journal of Machine Tools and Manufacture, Vol.39,pp.1345-1366,1999.
25.徐紹煜,“工具機主軸之熱傳有限元素分析”,機械工業雜誌, 第104期, 八十年十一月.
26.簡嘉宏,“內藏式馬達高速主軸之熱傳分析”,國立成功大學機械工程學系碩士論文,2002.
27.陳建興,“內藏式高速主軸冷卻系統的熱傳現象探討與最佳化設計”, 國立中正大學機械工程研究所碩士論文, 1997.
28.Susumu Ohishi, Yasushi Matsuzaki, “Experimental Investigation of Air Spindle Unit Thermal Characteristics”, Journal of the International Societies for Precision Engineering and Nanotechnology, Vol.26, pp.49-57,2002.
29.Tae Jo Ko, Tae-weon Gim, Jae-yong Ha, “Particular Behavior of Spindle Thermal Deformation by Thermal Bending”,International Journal of Machine & Manufacture, Vol.43, pp.17-23, 2003.
30.Seung-Han Yang, Ki-Hoon Kim, Yong Kuk Park, “Measurement of Spindle Themal Errors in Machine Tool Using Hemispherical Ball Bar Test”, International Journal of Machine Tools & Manufacture, Vol.44, pp.333-340, 2004.
31.N.Srinivasa, J.C.Ziegert, C.D.Mize, “Spindle Thermal Drift Measurement Using the Laser Ball Bar”, Precision Engineering, Vol.18, pp.118-128, 1996.
32.O.M. Alifanov, Inverse Heat Transfer Problems, Springer-Verlag, Berlin Heidelberg, 1994.
33.Eric M.Smith, “Thermal Design of Heat Exchangers”, Wiley, 1997.
34.Huang, C.H., Chao, B.H.,“An Inverse Geometry Problem in Identifying Irregular Boundary Configurations”, Int. J. Heat and Mass Transfer,Vol.40, No.9, pp.2045-2053, 1997.