簡易檢索 / 詳目顯示

研究生: 呂冠廷
Lu, Guan-Ting
論文名稱: 三軸工具機之通用OPC UA訊息模型設計及其在行動化加工監控系統實現
Design and Implementation of General OPC UA Information Model and Its Application on 3-Axis Machine Tool Mobile Processing Monitoring System
指導教授: 陳響亮
Chen, Shang-Liang
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 113
中文關鍵詞: OPC UA訊息模型行動化加工監控嵌入式系統霧運算
外文關鍵詞: OPC UA, Information model, Mobile processing monitoring, Embedded system, Fog computing
相關次數: 點閱:179下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 近年來在各國製造業整合硬體及資訊擷取、傳遞之功能,取得廠區機台之監控資訊,達成對於廠區機台之加工參數監控,並將物聯網概念導入,逐步邁向自動化、智能化的目標。若能使用統一之通訊協定,則可以在各設備及各系統之整合上更具優勢,同時可使廠區監控具備行動化的能力。
    為此本研究依據國際通用之OPC UA通訊協定建置機台資訊傳遞架構。並以三軸工具機為例,依據不同資訊來源及元件相關性建立其通用訊息模型,並將所取得之資訊對應至所規劃之節點。本研究於加工機台上裝設震動、聲音感測器以擷取機台感測資訊,並於嵌入式系統進行感測資訊預處理;並於加工機台上裝設工業相機,取得加工件影像,同樣在嵌入式系統上進行影像處理取得特徵參數,再透過OPC UA通訊協定傳遞感測資訊及影像特徵參數至相關系統。本研究亦開發一可透過OPC UA通訊協定傳遞機台相關資訊之行動化加工監控平台,可達成機台資訊、感測資訊之遠端監看;亦可進行遠端加工之運動控制;並可進行感測、加工數據之歷史紀錄檢視。
    最後針對本系統應用於異質介面及不同通訊方式進行測試與分析,討論在不同規劃下傳遞所需時間差異,並針對異廠機台和需額外監控之節點,提出連線規劃及解決辦法,以探討導入跨廠區實際加工應用之可行性。

    In recent years, manufacturing industry in countries is developing towards automation and intelligence. Hence, the integration of hardware, data extraction and transfer are essentially needed to achieve data monitoring via factory machine. Even though there are many mobile factory monitoring systems present, if a unified communication protocol can be used, the advantage in the integration of equipment and systems can further be improved.
    A machine information transmission framework based on OPC UA communication protocol is built in this study, as well as establishes a message model that can be used in three-axis machine tools based on the correlation of different information sources and components, to transmit machine processing information accordingly. Sensor are also installed in the machine to capture the sensing information, and the embedded system is used to preprocess the sensed information. An industrial camera is installed on the machine to obtain the image of the processed part. Image processing is also performed on the embedded system to obtain the image characteristic parameters. Then transmit the sensing information and image characteristic parameters through the OPC UA communication protocol. A mobile processing monitoring platform for machine operators is also developed in this research. Allowing operators to remotely monitor machine information and sensing information, to perform remote processing motion control, and to provide historical records view of the sensing and processing data.
    Finally, the connection method of applying the system to heterogeneous interfaces and different connection methods are introduced. The difference in the time required for different transmission methods has been discussed. Connection planning and solutions for the situation of different machines and additional nodes that need to be monitored, and explores the possibility of introducing different application cases were proposed.

    摘 要 I 誌 謝 XIII 目 錄 XV 表 目 錄 XVIII 圖 目 錄 XIX 縮 寫 表 XXIV 符 號 表 XXV 第一章 緒 論 1 1.1 研究背景及動機 1 1.2 研究目的 3 1.3 章節敘述 4 第二章 文獻探討 5 2.1 OPC UA通訊協定 5 2.1.1 OPC UA通訊原理介紹 5 2.1.2 OPC UA應用實例 12 2.2 工業物聯網機台感測發展與應用 15 2.2.1 工業物聯網現況分析 15 2.2.2 感測資訊預處理方法 17 2.3 應用影像視覺於工件粗糙度之探討 19 2.4 霧運算技術探討與應用分析 23 2.5 廠區無線化之探討 26 第三章 機台資訊整合系統架構與研究方法 29 3.1 機台資訊整合系統架構 29 3.2 機台資訊整合系統硬體配置 33 3.3 OPC UA之訊息模型與連線傳輸機制 35 3.3.1 通用三軸工具機訊息模型規劃 35 3.3.2 OPC UA連線及資料傳遞規劃 41 3.3.3 OPC UA資訊傳遞方法實現 44 第四章 模組設計與功能規劃 51 4.1 嵌入式機台資訊處理中心設計 51 4.1.1 時間標記模組 54 4.1.2 感測資訊擷取及預處理模組 55 4.1.3 加工件影像特徵擷取模組 59 4.1.4 加工參數監視紀錄模組 63 4.2 行動化加工監控平台設計 64 4.2.1 機台運動控制模組 67 4.2.2 機構參數檢視設定模組 68 4.2.3 加工狀態檢視模組 70 4.2.4 加工歷程檢視模組 72 第五章 系統實作與測試分析 73 5.1 機台控制器 73 5.1.1 OPC UA Server節點建置 74 5.1.2 OPC UA Server建置 75 5.2 嵌入式機台資訊處理中心 76 5.2.1 感測資訊擷取及預處理實作與測試 78 5.2.2 影像特徵擷取實作與測試 80 5.2.3 加工資訊紀錄實作與測試 83 5.3 行動化加工監控平台 86 5.3.1 機台機構參數檢視設定實作與測試 88 5.3.2 機台加工監控實作與測試 90 5.3.3 自訂節點監控實作與測試 93 5.3.4 加工歷程紀錄實作與測試 95 5.3.5 歷史感測資訊實作與測試 96 5.4 機台資訊整合系統應用於廠區之分析與討論 97 5.4.1 異質介面連線規劃及討論 97 5.4.2 異種通訊方式連線規劃及討論 101 5.4.3 異廠機台連線規劃及討論 104 第六章 結論與未來展望 105 參考文獻 107 附錄 110 A1 硬體選用規格表與IP Address配置表 110

    [1] P. Wadhwani, "Industrial Sensors Market 2020-2026," Global Share Report, 2020.
    [2] 工控網技術論壇. 2017. 智能製造還有多遠?--談談為什麼要採用OPC UA?. Available: https://read01.com/zh-tw/GPJOGPB.html#.XOV-cIgzZhE
    [3] 王建興. 2018. 霧端計算崛起,騰雲駕霧的新時代. Available: https://www.ithome.com.tw/voice/124736
    [4] "GERMAN STANDARDIZATION ROADMAP Industry 4.0," DKE Deutsche Kommission Elektrotechnik, 2018.
    [5] M. Ghazivakili, C. Demartini, and C. Zunino, "Industrial data-collector by enabling OPC-UA standard for Industry 4.0," 2018 14th IEEE International Workshop on Factory Communication Systems (WFCS). IEEE, 2018.
    [6] OPC-Foundation, "OPC UA Specification: Part 3 – Address Space Model," Release 1.03, july 10, 2015.
    [7] OPC-Foundation, "OPC UA Specification: Part 4 – Services," Release 1.03, july 19, 2015.
    [8] OPC-Foundation, "OPC UA Specification: Part 5 – Information Model," Release 1.03, july 10, 2015.
    [9] Unified-Automation. OPC UA Node Classes. Available: http://documentation.unified-automation.com/uasdkdotnet/2.5.8/html/L2UaNodeClasses.html
    [10] L. Dürkop, J. Imtiaz, H. Trsek, L. Wisniewski, and J. Jasperneite, "Using OPC-UA for the Autoconfiguration of Real-time Ethernet Systems," 2013.
    [11] OPC-Foundation, "OPC UA Specification: Part 12 – Discovery," Release 1.03, july 19, 2015.
    [12] M. Okuda, T. Mizuya, and T. Nagao, "Development of IoT Testbed using OPC UA and Database on Cloud," 56th Annual Conference of the Society of Instrument and Control Engineers of Japan (SICE). IEEE, 2017.
    [13] 柯耀興, 具國際共通標準之工具機產線可視覺化系統, 電腦與通訊, pp. 69-79, 2016.
    [14] M. Electric. MELSEC iQ-R Series. Available: https://www.mitsubishielectric.com/fa/products/cnt/plcr/pmerit/it_connect/opc.html
    [15] 泓格. 通訊服務器 (UA 系列) 簡介. Available: http://www.icpdas.com.tw/root/product/solutions/industrial_communication/m2m_iiot_server/opc_ua_tc.html
    [16] 科智企業. ServCore - 跨出工廠機聯網的第一步. Available: http://www.servtech.com.tw/tw/serv/servcore
    [17] 梁碩芃. 智慧機械與VMX系統. Available: http://bulletin.dyu.edu.tw/file/S0088/43265.pdf
    [18] 王明德. 2019. 從數據分析著手 讓工業物聯網效益快速浮現. Available: https://udn.com/news/story/11726/3601096
    [19] M. Fujishima et al., "Study of sensing technologies for machine tools," vol. 14, pp. 71-75, 2016.
    [20] S. Spiewak and M. Szafarczyk, "A predictive monitoring and diagnosis system for manufacturing," CIRP annals, vol. 40, no. 1, pp. 400-403, 1991.
    [21] J. Wang, J. Xie, R. Zhao, L. Zhang, L. J. R. Duan, and C.-I. Manufacturing, "Multisensory fusion based virtual tool wear sensing for ubiquitous manufacturing," vol. 45, pp. 47-58, 2017.
    [22] P. J. Hargrave, "A tutorial introduction to Kalman filtering," IEE colloquium on Kalman filters: introduction, applications and future developments. IET, 1989.
    [23] 李健, 鍾瑞永, and 楊清富, "適應性卡爾曼濾波器於感測器訊號雜訊消除及錯誤偵測之應用," 臺南區農業改良場研究彙報, pp. 62-72, 2016.
    [24] S. K. Singh, K. Srinivasan, and D. Chakraborty, "Acoustic characterization and prediction of surface roughness," Journal of Materials Processing Technology, vol. 152, no. 2, pp. 127-130, 2004.
    [25] G. D. Babu, K. S. Babu, and B. U. M. Gowd, "Evaluation of surface roughness using machine vision," IEEE, 2010.
    [26] R. Kumar, P. Kulashekar, B. Dhanasekar, and B. Ramamoorthy, "Application of digital image magnification for surface roughness evaluation using machine vision," International Journal of Machine Tools and Manufacture, vol. 45, no. 2, pp. 228-234, 2005.
    [27] Y. D. Chethan, H. V. Ravindra, N. Prashanth, Y. K. Gowda, and T. Gowda, "Machine vision for correlating Tool status and machined Surface in Turning Nickel-base super alloy," 2015 International Conference on Emerging Research in Electronics, Computer Science and Technology (ICERECT). IEEE, 2015.
    [28] Manjunatha, D. R. Rajashekar, D. B. M. Rajaprakash, N. S, and M. G, "Evaluation of Surface Roughness of Machined Components using Machine Vision Technique," IJEDR, vol. 5, no. 4, pp. 1256-1263, 2017.
    [29] 雷鋒網, 沒在開玩笑,雲端運算之後是霧運算. Available: https://technews.tw/2016/05/12/fog-computing/, 2016
    [30] OpenFog. WHAT IS FOG COMPUTING? Available: https://www.openfogconsortium.org/what-we-do/#definition-of-fog-computing
    [31] 楊智家. 2017. 雲端不敷工業物聯網時代所需 「霧運算」應運而生. Available: https//www.digitimes.com.tw/iot/article.asp?cat=158&id=0000492535_80t4de934ssgl54b7o7dl
    [32] G. Peralta, M. Iglesias-Urkia, M. Barcelo, R. Gomez, A. Moran, and J. Bilbao, "Fog computing based efficient IoT scheme for the Industry 4.0," 2017 IEEE International Workshop of Electronics, Control, Measurement, Signals and their Application to Mechatronics (ECMSM). IEEE, pp. 1-6, 2017.
    [33] Y. Winnie, E. Umamaheswari, and D. M. Ajay, "Enhancing Data Security in IoT Healthcare Services Using Fog Computing," 2018 International Conference on Recent Trends in Advance Computing (ICRTAC). IEEE, 2018.
    [34] P. H. Tsai, H. J. Hong, A. C. Cheng, and C. H. Hsu, "Distributed Analytics in Fog Computing Platforms Using TensorFlow and Kubernetes," 2017 19th Asia-Pacific Network Operations and Management Symposium (APNOMS). IEEE, pp. 145-150, 2017.
    [35] H.-J. Hong, "From Cloud Computing to Fog Computing: Unleash the Power of Edge and End Devices," presented at the 2017 IEEE International Conference on Cloud Computing Technology and Science (CloudCom), IEEE, 2017.
    [36] 陳明皇, "基於 Wi-Fi 無線網路技術之工具機廠區監控系統建置," 成功大學製造資訊與系統研究所碩士學位論文, pp. 1-95, 2013.
    [37] P. W. Tse and L. S. He, "Web and virtual instrument based machine remote sensing, monitoring and fault diagnostic system.," 2001.
    [38] H. Pang, L. Jiang, L. Yang, and K. Yue, "Research of Android Smart Phone Surveillance System," IEEE, 2010.
    [39] 林奕升, "工具機行動化加工整合平台實現," 成功大學製造資訊與系統研究所碩士學位論文, pp. 1-83, 2018.

    無法下載圖示 校內:2025-07-01公開
    校外:不公開
    電子論文尚未授權公開,紙本請查館藏目錄
    QR CODE