簡易檢索 / 詳目顯示

研究生: 蒲勢豔
Pu, Shih-Yen
論文名稱: 應用雷射微細加工於PVDF壓力感測器之製作
Application of Laser Micro-Machining on Fabrication of PVDF Pressure Sensor
指導教授: 王逸君
Wang, Yi -Chun
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2002
畢業學年度: 90
語文別: 中文
論文頁數: 68
中文關鍵詞: PVDF壓電感測器空蝕汽泡脈衝壓力準分子雷射微細加工
外文關鍵詞: cavitation bubble, Excimer laser micro-machining, PVDF
相關次數: 點閱:85下載:4
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究使用準分子雷射微加工技術,在厚度為25μm的PVDF壓電薄膜上,來設計及製造感測直徑為0.7mm的微型壓力感測器。PVDF壓電薄膜具有高壓電應力係數、高響應頻率及高耐衝擊力等特性,極適合用於動態量測。而準分子雷射微細加工機則具有精密度高及高能量密度等特點,因此適合於本實驗中微感測器之加工。
    為了得到所需之加工效果,本文先針對準分子雷射在雙面鍍鋁電極之PVDF薄膜進行加工測試,所考量的加工參數包含脈衝能量、脈衝數、加工頻率及距雷射光焦點間之距離。測試的結果顯示,組合適當的加工參數,可分別達到去除單面鋁電極、去除雙面鋁電極及去除整個PVDF材料等之加工效果。
    為了提高加工效率,本研究以石英鍍鉻光罩進行雷射加工。而製成之感測器則以鉛筆心壓斷法進行動態之校正,最後並用於量測空蝕汽泡對鄰近物體表面所造成的脈衝壓力。結果顯示,以PVDF壓電薄膜所製成之感測器,非常適合用於強度高、作用時間短之壓力脈衝訊號。

    An excimer laser micro-machining technique was used to fabricate a micro pressure sensor, 0.7 mm in diameter, on a 25-mm-thick piezoelectric polyvinylidene fluoride (PVDF) film. The PVDF film is known for its large piezoelectric stress coefficient, high frequency response, and the capability to sustain large impact pressure. These properties make it a good candidate for dynamic measurement. Meanwhile, the excimer laser micro-machining technique is characterized by its high precision and high working energy density and is particularly fit in our fabrication purpose.
    For a better control of the machining results, a PVDF film coated on both faces with aluminum electrode was tested using the excimer laser. Various machining parameters, namely, the pulse energy, the number of laser pulses, pulse frequency, and the distance between the machining surface and the focus of the laser light were examined. Results showed that different degrees of material removal, including the removal of one side electrode, of the electrodes on both sides, and of the entire film material, could be attained by appropriate combination of these parameters.
    In order to increase the efficiency of the laser machining, a chrome plated optical mask was employed to fabricate the sensor. The sensor was then dynamically calibrated using a pencil breaking method and was applied to measure the impulse pressure associated with the collapse of a cavitation bubble near a solid boundary. It is demonstrated that the PVDF piezoelectric sensor is very suitable for measuring the impulse pressure of high amplitude and short duration.

    摘要 Ⅰ 英文摘要 Ⅱ 誌謝 Ⅲ 目錄 Ⅳ 圖表目錄 Ⅴ 符號說明 Ⅶ 第一章 緒論 1 第二章 實驗設備與儀器 8 第三章 加工特性與感測器製作 17 第四章 PVDF感測器之特性與校正 34 第五章 空蝕之量測與結果討論 44 第六章 結論與未來展望 62 附錄(一) 64 參考文獻 65 圖表目錄 圖2-1 實驗主體架構及配置圖 12 圖2-2 實驗水槽、電極與移動架 13 圖2-3 水電式汽泡產生器之電路簡圖 14 圖2-4 水電式汽泡產生器控制板 14 圖2-5 Excmier laser加工機之子系統實體圖 15 圖2-6 Excmier laser加工機之結構圖 15 圖2-7 感測器之校正設備 16 表3-1 PVDF壓電薄膜之材料特性 17 圖3-1 準分子雷射加工PVDF之脈衝數與刻除深度關係曲線圖 26 圖3-2 準分子雷射加工PVDF之脈衝數與蝕刻率關係曲線圖 26 圖3-3 PVDF壓電薄膜之加工過程(a)、(b)、(c)、(d) 27 圖3-4 PVDF壓電薄膜之加工過程(e)、(f)、(g)、(h) 28 圖3-5 第六、七發脈衝雷射所造成之雙面加工 29 圖3-6 Alpha-Step 對PVDF微感測器掃描之加工深度曲線 30 圖3-7 PVDF感測器設計圖 31 圖3-8 PCB板導線設計圖 31 圖3-9 PVDF微感測器之結構剖面圖 32 圖3-10 PVDF微感測器作用圖 33 圖4-1 (a)PVDF感測器的等效電路(b)PVDF感測器加上一 負載(示波器輸入端的阻抗) 40 圖4-2 (a)PVDF感測器之時間常數效應 (b)PVDF感測器之 頻率效應 41 圖4-3 感測器未並聯15KΩ時之筆心斷裂訊號 42 圖4-4 感測器未並聯15KΩ時之筆心斷裂訊號 42 圖4-5 pencil lead break之校正結果 43 圖5-1 不同L值下Rmax與電壓變化之關係曲線(數據取自陳 郁文2001) 50 圖5-2 汽泡之最大半徑隨放電次數的變化情形(數據取自陳 郁文2001) 50 圖5-3 從放電EMI訊號產生至空蝕訊號產生之體過程 51 圖5-4 不同γ下空蝕汽泡之飄移量 52 圖5-5 空蝕汽泡在固體表面(於各圖下方)附近之動力行為。 實驗照片取自陳郁文(2001),γ=2.85 53 圖5-6 Philipp和Lauterborn(1994)拍攝之實驗照片(a)為噴流 或造成之沖蝕;(b)為環狀汽泡所造成之沖蝕 54 圖5-7 PVDF所量測之空蝕訊號(a) γ=0.3 (b) γ=0.5 55 圖5-8 PVDF所量測之空蝕訊號(a) γ=0.8 (b) γ=0.9 56 圖5-9 PVDF所量測之空蝕訊號(a) γ=1.0 (b) γ=1.1 57 圖5-10 PVDF所量測之空蝕訊號(a) γ=1.15 (b) γ=1.2 58 圖5-11 PVDF所量測之空蝕訊號(a) γ=1.5 (b) γ=1.8 59 圖5-12 PVDF所量測之空蝕訊號 γ=2.2 60 圖5-13 在不同γ下空蝕汽泡所產生之壓力分佈 61

    Andrew, J. E., Dyer, P. E., Greenough, R. D., and Key, P. H., 1983, “Metral Flim Removal and Patterning using a XeCL Laser.”Appl. Phys. Lett., 43, pp. 1076-1078.

    Arndt, R. E. A., Ellis, C. R., and Paul, S., 1995, “Preliminary Investigation of the Use of Air Injection to Mitigate Cavitation Erosion.”ASME Journal of Fluids Engineering, Vol. 117, pp. 498504.

    Arndt, R. E. A., Paul, S., and Ellis, C. R., 1997,“Application of Piezoelectric Film in Cavitation Research.”Journal of Hydraulic Engineering, vol. 123, pp. 539-548.

    Benjamin, T. B. and Ellis, A. T., 1966, “The Collapse of Cavitation Bubbles and the Pressures Thereby Produced Against Solid Boundaries.”Philosophical Transaction of the Royal Society of Lond, vol. 260, pp. 221-240.

    Blake, J. R. and Gibson, D. C., 1987, “Cavitation Bubbles near Boundaries.”Annual Review of Fluid Mechanics, vol. 19, pp. 99-123.

    Brannon, J., 1997, “Excimer Laser Ablation and Etching.”IEEE Cir. Dev., 13, pp. 11-18.

    Brannon, J., 1993, “Excimer Laser Ablation and Etching.”The Education Committee of American Vacuum Society, New York.

    Dou, K., Knobbe, ET., Parkhill, RL., Wang, YM., 2000, “Surface Texturing of Aluminum Alloy 2024-T3 via Femto and Nanosecond Pulse Excimer Laser Irradiation .”IEEE J. Sel. Top. Quant., 6, pp. 689-695.

    Granz, B., Holzapfel, R., and Köhler, G., 1989, “Measurement of Shock Waves in the Focus of a Lithotripter.”IEEE Ultrasonic Symposium, pp.991-994.

    Hammitt, F.G., 1980, “Cavitation and Multiphase Flow Phenomena.” McGraw-Hill, New York.

    Hayashi, H.,Miyamoto, I., 1995,“Process of Thin Cu Film Removal by KrF Excimer Laser.”Proc. Laser Materials Processing Conf. ICALEO 1995, J. Mazumder et al., eds., Laser Institute of America, Orlando, 80, pp.391-400.

    Hsu, N. N., and Breckenridge, F. R., 1981,“Characterization and calibration of acoustic emission sensors.”Materials Evaluation, vol. 39, pp. 60-88.

    Jones, I. R. and Edwards, D. H., 1960, “An Experimental Study of the Forces Generated by the Collapse of Transient Cavities in Water.”Journal of Fluid Mechanics, vol. 7, pp. 596-609.

    Knapp, R.T., Daily, J.W., and Hammitt, F.G., 1970, “Cavitation.”McGraw-Hill, New York.

    Kornfeld, M. and Suvorov, L., 1944, “On the Destructive Action of Cavitation.”Journal of applied physics, vol. 15, pp. 409-425.

    Lauterborn, W., 1982, “Cavitation Bubble Dynamics - New Tools for an Intricate Problem.” Applied scientific research, vol. 38, pp. 165-178.

    Momma, T., and Lichtarowicz, A., 1995, “A Study of Pressure and Erosion Produced by Collapsing Cavitation.”Wear, vol. 186-187, pp. 425-436.

    Ohl, C. D., Philipp, A. and Lauterborn, W., 1995, “Cavitation Bubble Collapse Studies at 20 Million Frames per Second.”Annalen der Physik, vol. 4, pp. 26-34.
    Okada, T., Iwai, Y., and Awazu, K., 1989, “A Study of Cavitation Bubble Collapse Pressure and Erosion Part 1: A Method for Measurement of Collapse Pressure.”Wear, vol. 133, pp. 219-232.

    Okada, T., Iwai, Y., Ishimaru, H., and Maekawa, N., 1994, “Measurement and Evaluation of Cavitation Bubble Collapse Pressures.”JSME International Journal Series A, vol. 37, pp. 37-42.

    Pettit, G. H., and Sauerbrey, R., 1993, “Pulsed Ultraviolet Laser Ablation.”Appl. Phys. A, 56, pp. 51-63.

    Plesset, M. S. and Chapman, R. B., 1971,“Collapse of an Initially Spherical Vapour Cavity in the Neighbourhood of a Solid Boundary .”Journal of Fluid Mechanics, vol. 47, pp. 283-290.

    Rayleigh, Lord, 1917, “On the Pressure Developed During the Collapse of a Spherical Cavity.”Philosophical Magazine, vol. 34, pp. 94-98.

    Schiffers, W. P. ,Shaw, S. J. ,Emmony, D.C., 1998, “Acoustical and Optical Tracking of the Collapse of a Laser-Generated Cavitation Bubble near a Solid Boundary.”Ultrasonics, vol. 36, pp. 559-563.

    Shaw, S. J., Schiffers, W. P., Gentry, T. P., and Emmony, D. C., 2000, “The Interaction of a Laser-Generated Cavity with a Solid Boundary.”Journal of the Acoustical Society of America, vol. 107(6), pp. 3065-3072.

    Shima, A., Takayama, K., Tomita, Y. and Miura, N., 1981, “An Experimental Study on Effects of a Solid Wall on the Motion of Bubbles and Shock Waves in Bubble Collapse.”Acustica, vol. 48, pp. 293-301.

    Shima, A., Takayama, K., Tomita, Y. and Ohsawa, N., 1983, “Mechanism of Impact Pressure Generation from Spark-Generated Bubble Collapse near a Wall.” AIAA Journal, vol. 21, pp. 55-59.
    Shutler, N. D. and Mesler, R. B., 1965, “A Photographic Study of the Dynamics and Damage Capabilities of Bubbles Collapsing near Solid Boundaries.”Transactions of the ASME, Journal of Basic Engineering, vol. 87, pp. 511-517.

    Soyama,H., Lichtarowicz, A., Momma, T., and Williams, E.J., 1998, “A New Calibration Method for Dynamically Loaded Transducers and Its Application to Cavitation Impact Measurement.”ASME Journal of Fluids Engineering, vol. 120, pp.712-718.

    Tomita, Y. and Shima, A., 1986, “Mechanisms of Impulsive Pressure Generation and Damage Pit Formation by Bubble Collapse.”Journal of Fluid Mechanics, vol. 169, pp. 535-564.

    Vogel, A. and Lauterborn, W., 1988, “Acoustic Transient Generation by Laser-Produced Cavitation Bubbles near Solid Boundaries.”Journal of the Acoustical Society of America, vol. 84, pp. 719-731.

    Vogel, A., Lauterborn, W. and Timm, R., 1989, “Optical and Acoustic Investigations of the Dynamics of Laser-Produced Cavitation Bubbles near a Solid Boundary.”Journal of Fluid Mechanics, vol. 206, pp. 299-338.

    李世川, 2000, “以PVDF壓電感測器陣列探討空蝕汽泡對鄰近物體表面之衝擊機制.”國立成功大學機械工程研究所碩士論文

    周明忠, 1999,“水下爆炸汽泡動力作為及壓力場之研究.”國立成功大學造船暨船舶機械工程研究所碩士論文

    陳郁文, 2001, “利用壓電薄膜量測空蝕汽泡對鄰近物體表面所造成之衝擊力.”國立成功大學機械工程研究所碩士論文

    下載圖示 校內:立即公開
    校外:2002-07-27公開
    QR CODE