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研究生: 賴光毅
Lai, Kuang-yi
論文名稱: 單向單迴圈搬運環境機器佈置規劃-考慮重複與單一機台
Configuring layout with unique and identical machines in a unidirectional unicyclic network
指導教授: 李賢得
Lee, Shine-der
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 89
中文關鍵詞: 重複機器類型單向單迴圈機器佈置產能限制
外文關鍵詞: identical machines, machine layout, part assignment, unidirectional unicyclic network
相關次數: 點閱:95下載:2
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  • 在製造系統上,工作站或機器以迴圈佈置方式進行之設施佈置
    設計,因為具有高效率及低成本的優點,應用十分廣泛。在本研
    究中,搬運機具沿著迴圈以單一方向繞行,將工件由輸入站搬運
    ,依加工順序將工件送至某一機器以進行加工,待完成所有加工
    程序後再搬運至輸出站。系統中同時考慮單一與重複機台機器類
    型,後者指某一機器類型包含多台相同機器,且各台機器有其產
    能限制。本論文同時決定機器佈置位置及重複機台機器間工件運
    送量分配,為一高度複雜的非線性整數最佳化問題。
    本研究探討如何將此系統中所有的機器安排在一單向單迴圈的
    佈置環境中,同時決定工件運送至機器之分配量,且維持機器加
    工量不超過其產能上限,即必須決定機器間工件運送量之分配,
    本研究針對此問題建構數學規劃模式,以工件總運送量搬運距離
    成本最小化為目標,進而以理論證明目標函數可簡化為單位時間
    內工件通過輸入/輸出站之總次數。
    依據本佈置問題之特殊結構,本研究發現此單向單迴圈重複機
    台佈置問題之特殊性質與機器佈置、工件分配之相關最佳性質,
    並依據上述發現發展一啓發式演算法來決定佈置順序;首先,依
    工件運送量矩陣建立一組起始佈置位置,再根據通過輸入/輸出
    站之工件運送量最小化的原則分配工件及調整運送量矩陣,以決
    定近似最佳或最佳之機器佈置位置與工件運送量。為比較本演算
    法之求解品質與效率,進行演算實驗,針對機器總數小於等於10
    台之小規模問題,發現以軟體求解之最佳解與啓發式求解之近似
    最佳解的目標值差異,平均誤差小於百分之十,但啓發式之演算
    效率遠較求解最佳解之演算效率為佳,其差距十分顯著;針對機
    器總數大於10台之大規模問題,啓發式解與近似上界值之差異隨
    重複機器數目增加而增加;整體而言,本演算法在求解品質與效
    率上表現良好。

    The layout configuration problem of workstations
    with unique and identical machines in a unidirectional
    unicyclic network is considered in this thesis. In
    this unicyclic material handling system, the material
    transporters carry the workpieces and depart from the
    Input/Output station, traverse each workstation exactly
    once by moving unidirectionally clockwise or
    counterclockwise, and than return to the Input/Output
    station. The workstations include two types of machines:
    the single or unique machine where only one machine is
    available, and the duplicate machine where more than one
    identical machines are present in the system. The
    capacity of each machine is assumed identical for each
    of the duplicated machine type.
    A mathematical programming model is formulated for
    this layout problem. Both the location of each machine
    at the unicyclic layout and the assignment of part to
    each machine are determined. The minimization of material
    handling cost is shown to be equivalent to the
    minimization of the number of parts that have to pass
    through the Input/Output station. Several new properties
    of this difficult layout problem are established.
    Due to the computational complexity of the layout
    problem, a four-stage heuristic is developed to find
    the location of machines and the assignment of parts
    to each machine. It consists of layout construction,
    allocation of parts to each machine, location refinement,
    and local improvement. Computational experiments with
    problem size up to 30 machines are tested, with a variety
    of part and machine types. It appears that the solution
    procedure is both efficient and effective for solving
    the unidirectional unicyclic network problems.

    中文摘要…………………………………………………I 英文摘要…………………………………………………II 誌謝………………………………………………………III 目錄………………………………………………………IV 圖目錄……………………………………………………VI 表目錄……………………………………………………VII 第一章 緒論……………………………………………1   1.1 研究背景………………………………………1   1.2 研究動機………………………………………1   1.3 研究目的………………………………………2   1.4 研究架構與流程………………………………2   1.5 研究成果與發現………………………………3 第二章 文獻探討………………………………………4   2.1 古典設施佈置探討……………………………4   2.2 機器佈置問題…………………………………7   2.3 單向單迴圈佈置問題之探討…………………8   2.4 具重複機台之佈置問題探討…………………11 第三章 單向單迴圈佈置之模式建立與特性發展……13   3.1 問題描述………………………………………13   3.2 0-1數學規劃模式發展………………………14   3.3 理論性質延伸與證明………………………..21 第四章 啓發式演算法發展與演算實驗………………32   4.1 啓發式演算法…………………………………32   4.2 演算範例………………………………………43   4.3 演算實驗………………………………………59     4.3.1 小規模問題演算實驗結果……………60     4.3.2 大規模問題演算實驗結果……………63 第五章 研究成果與發現………………………………67   5.1 研究成果……………………….…………….67   5.2 未來研究建議…………………………………68 參考文獻…………………………………………………69 附錄 演算法之C++程式碼…………………………….73

    中文文獻:
    王思穎,雙向直線單排搬運環境佈置—考慮產能限制
    之多類型重複機組,國立成功大學工業管理研究所碩士論文,
    民國九十二年六月。

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