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研究生: 陳丕宇
Chen, Pe-Ue
論文名稱: 應用MEMS微型壓力感測器於風洞實驗之研究
A study of applying MEMS Pressure sensors in wind tunnel experiment
指導教授: 李國賓
Lee, G. B.
苗君易
Miau, J. J.
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2002
畢業學年度: 90
語文別: 中文
論文頁數: 91
中文關鍵詞: 微機電系統微感測器設計微壓力感測器深反應式離子蝕刻
外文關鍵詞: DRIE, MEMS sensor, micro sensor design, miro pressure sensor
相關次數: 點閱:93下載:6
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  • 題 目:應用MEMS微型壓力感測器於風洞實驗之研究
    研 究 生:陳丕宇
    指 導 教 授:苗君易
    共同指導教授:李國賓
    本實驗採用微機電技術(Micro-Electric-Mechanical System)以研發高靈敏度與陣列式排列的壓力感測器,期突破由於傳統感測器的空間解析度與靈敏度不足的限制,以便應用於在低速風洞實驗探討鈍形體前緣停滯區流場特性的研究。
    本微壓力感測器設計的最主要的考量在於靈敏度和頻率響應,靈敏度的考慮在於能夠偵測到1~10 Pa的壓力擾動量,頻率響應能夠偵測到大於10K Hz,本研究之微壓力感測器的感測原理是利用壓阻材料(複晶矽)因應變而使電阻值的產生變化,透過惠斯登電橋電路的轉換,以得到電壓訊號,其製作方法是利用低壓化學氣相沉積(LPCVD)的表面微細加工技術製作氮化矽(Si3N4)薄膜、複晶矽壓阻及導線的部分,利用乾式蝕刻DRIE(Deep-Reactive-Ion-Etching)和氫氧化鉀(KOH)溼式蝕刻的體型微細加工技術蝕刻背面的矽基材製作感測器薄膜變形區域。
    本研究所製作的MEMS微型壓力感測器所量測的壓力值是相對壓力,其線性的壓力量測範圍為-0.3bar到+1.0 bar之內,工作電壓為20V,其壓力靈敏度為 2.5mv/v.bar,由於在多晶矽壓阻摻入的硼離子劑量與設計點不符,以致於感測器對溫度敏感,其溫阻係數(TCR)為-2.14.10^(-3) 。但是此溫度效應可用定電流的放大電路加以修正。

    Subject:A Study of Applying MEMS Pressure Sensors in Wind Tunnel Experiment
    Student:P. U. Chen
    Advisor:J. J. Miau, G. B. Lee
    The purpose of this study is to develop a high-sensitivity, array-type micro piezoresistive pressure sensors based on MEMS (Micro-electro-mechanical-system) technologies. The pressure sensor will be superior to its large-scale counterparts in the aspects of spatial resolution and sensitivity. The developed pressure sensors will be employed to investigate the characteristics of flow in the stagnation region at the leading edge of a bluff body.
    The sensor should resolve pressure variation of 1~10Pa and have a frequency response higher than 10KHz. The sensing principle of the sensor is based on transformation between strain and electrical resistance, which applies a piezoresistive material to sense the strain of a diaphragm caused by pressure variations and then produce electric signals using a Wheatstone bridge circuit. Namely, low-stress silicon-nitride is chosen as the material of the diaphragm and polycrystalline silicon is chosen as the strain gauge. These materials are deposited using a low-pressure-chemical-vapor-deposition (LPCVD) process. Subsequently, deep-reactive-ion-etching (DRIE) and KOH wet etching procedures are employed, respectively, to backside-etch silicon wafers and form the diaphragm.
    The performance of the fabricated MEMS pressure sensor is systematically investigated. The output signals are reasonably linearly with input pressure in range of –0.3 bar to +1.0 bar, while the operation voltage is 20 Volts. The sensitivity of the MEMS pressure sensor is found to be 2.5mv/v.bar . Since doping concentration of boron-doped LPCVD polysilicon does not match the design value, the MEMS pressure sensor is found to be also sensitive to temperature variations. The temperature effect can be expressed in terms of temperature coefficient of resistance (TCR), which is -2.14.10^(-3) . Nevertheless, a constant-current circuit can be employed to alleviate the temperature effect.

    中文摘要 I 英文摘要 II 誌謝 IV 目錄 V 圖目錄 VIII 表目錄 XII 符號說明 XIII 第一章 緒論 1 1.1 研究動機和目的 1 1.2 文獻回顧 2 1.3 本文架構 4 第二章 微型壓阻式壓力感測器理論基礎 5 2.1 壓阻式壓力感測器工作原理 5 2.2 變形薄膜理論 7 2.2.1 小變形薄膜變形理論 7 2.2.2 大變形薄膜變形理論 8 2.3 壓阻特性 13 2.4 惠斯登電橋工作原理 16 2.5 靈敏度、溫度靈敏度與溫度與電阻溫度係數 19 第三章 微型壓阻式壓力感測器製作過程 21 3.1 製程技術簡介 21 3.1.1微影技術 22 3.1.2沉積 24 3.1.2.1氮化矽(Si3N4) 26 3.1.2.2 多晶矽(Polycrystalline Silicon) 28 3.1.2.3蒸鍍金屬層 29 3.1.3蝕刻 29 3.1.3.1濕式蝕刻(Wet etching) 30 3.1.3.2乾式蝕刻(Dry etching) 33 3.2 製程流程 36第四章 製作結果與製程問題討論 49 4.1 氮化矽(Si3N4)與多晶矽(Polysilicon)的沉積和蝕刻 49 4.2 摻雜與退火 50 4.3 微影製程討論 54 4.4 氫氧化鉀(KOH)蝕刻結果討論 56 4.5 深反應式離子蝕刻(DRIE)結果討論 57 第五章 感測器的封裝和電路測試 60 5.1感測器切割 60 5.2 封裝與打線 65 5.3 定電流壓力訊號放大電路 66 5.4 實驗設備 68 5.5 實驗方式 70 第六章 實驗結果與討論 71 6.1 製作結果討論 71 6.1.1 反應式離子蝕刻(RIE)與濕式蝕刻的比較 71 6.1.2 深反應式離子式蝕刻(DRIE)與KOH蝕刻比較 72 6.1.3 退火討論 74 6.2 壓阻電阻的估算 77 6.3 靈敏度分析 80 6.4 溫度影響 84 第七章 結論與未來展望 86 7.1 製程成果和經驗 86 7.2 實驗成果和經驗 87 7.3 未來展望和建議 87 參考文獻 89

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