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研究生: 楊亞凡
Yang, Ya-Fan
論文名稱: 基於季節性高峰需求預測之多層次滾動式平準化生產模式
Multi-level Rolling Smoothing Production Model Based on Seasonal Peak Demand Forecasting
指導教授: 陳裕民
Chen, Yuh-Min
共同指導教授: 陳宗義
Chen, Tsung-Yi
學位類別: 碩士
Master
系所名稱: 智慧半導體及永續製造學院 - 半導體封測學位學程
Program on Semiconductor Packaging and Testing
論文出版年: 2024
畢業學年度: 112
語文別: 中文
論文頁數: 87
中文關鍵詞: 生產平準化季節性高峰預測銷售預測多目標函數
外文關鍵詞: Production Smoothing, Seasonal Peak Forecasting, Sales Forecasting, Multi-objective Functions
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  • 針對季節性需求商品製造業者面臨的生產波動問題,本研究提出一「基於季節性高峰需求預測之多層次滾動式平準化生產模式」,得以最小化生產過程中的波動,避免庫存過剩或短缺,同時提升整體效率、降低成本、提高產品品質。
    本方法首先使用CNN-LSTM深度學習模式,進行下年度與該年季節性高峰之銷售需求預測,再使用CNN-LSTM深度學習模式,搭配多步時間序列預測方法,進行滾動式、階層式之年與月的即期需求預測,動態地掌握未來各年與各月的銷售需求。這預測方法能夠捕捉到長期趨勢和短期波動,為後續的平準化生產規劃提供可靠的基礎。接著,應用移動式窗平準法,對每年、每月和每週的生產量進行平準處理。最後,結合多目標函數和非凌越排序遺傳演算法來優化生產策略,確保生產計劃在滿足各項約束條件的同時,達到最佳的平準化效果,以全面、深入地掌握市場需求與生產資源之關係。
    本研究以某食品製造公司為例,針對所提「多層次滾動式平準化生產模式」進行驗證與評量。實驗結果顯示,本方法在每月和每週尺度上均展現出顯著的效果,成功地減少了生產波動。此外,在庫存管理方面,本方法也表現出良好的調節作用,儘管在短期內會出現庫存水平的暫時上升,但從長期來看,能夠更好地滿足市場需求,並提升生產效率。

    To address the issue of production fluctuations faced by manufacturers of seasonal demand products, this study proposes a "Multi-level Rolling Smoothing Production Model Based on Seasonal Peak Demand Forecasting." This model aims to minimize fluctuations during the production process, thereby avoiding excess or shortage in inventory, while simultaneously improving overall efficiency, reducing costs, and enhancing product quality.
    The proposed method first employs a CNN-LSTM deep learning model to forecast sales demand for the upcoming year and the seasonal peaks within that year. Subsequently, a CNN-LSTM model, combined with a multi-step time series forecasting approach, is used to perform rolling and hierarchical demand forecasting for the immediate future on both annual and monthly bases. This dynamic approach allows for an accurate understanding of both long-term trends and short-term fluctuations, providing a reliable foundation for subsequent smoothing production planning. Next, a moving window smoothing method is applied to smooth production volumes on an annual, monthly, and weekly basis. Finally, multi-objective functions and a non-dominated sorting genetic algorithm (NSGA-II) are employed to optimize the production strategy, ensuring that the production plan meets all constraints while achieving the best possible smoothing effect. This comprehensive approach facilitates a deep understanding of the relationship between market demand and production resources.
    The proposed "Multi-level Rolling Smoothing Production Model" was validated and evaluated using a case study of a food manufacturing company. The experimental results demonstrate that this method effectively reduces production fluctuations on both monthly and weekly scales. Additionally, in terms of inventory management, the method shows strong regulatory effects. Although there may be a temporary increase in inventory levels in the short term, the method is capable of better satisfying market demand and improving production efficiency in the long term.

    摘要 I 致謝 VI 表目錄 IX 圖目錄 X 第一章、緒論 1 1.1研究背景 1 1.2研究動機 1 1.3研究目的 2 1.4研究問題 3 1.5研究項目與方法 3 1.6研究步驟 5 第二章、文獻探討 6 2.1領域文獻探討 6 2.1.1季節性高峰預測 6 2.1.2平準化 7 2.2相關技術探討 9 2.2.1 人工智慧 9 2.2.2 多步時間序列預測 13 2.2.3 元啟發式演算法 15 2.3相關研究探討 18 2.3.1生產目標 18 2.3.2生產假設與限制 21 2.4文獻探討總結 23 第三章、方法設計 24 3.1生產模式設計 24 3.2技術架構設計 25 第四章、模型與技術開發 27 4.1模型架構 27 4.2預測模型 28 4.2.1預測影響因素 28 4.2.2資料收集 30 4.2.3資料處理技術 32 4.2.4模型開發 33 4.2.5評估指標 36 4.2.6模型比較 38 4.3平準化生產規劃技術 39 4.3.1平準影響因素 39 4.3.2生產平準法 40 4.3.3多目標函數 43 4.3.4非凌越排序遺傳演算法 45 第五章、實驗與驗證 48 5.1實驗環境 48 5.2實驗流程 48 5.2.1長期預測方法 48 5.2.2季節性高峰需求預測 49 5.2.3生產平準法 51 5.3結果討論 62 第六章、結論與未來展望 65 6.1結論 65 6.2未來展望 66 參考文獻 68

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