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研究生: 陳俊吉
Chen, Chun-Chi
論文名稱: 乳化重油及含碳飛灰之節能減碳技術研發
Novel Technologies for Energy Saving and Carbon Reduction of Water Emulsified Fuel and Carbon Containing Fly Ashes
指導教授: 李文智
Lee, Wen-Jhy
學位類別: 博士
Doctor
系所名稱: 工學院 - 環境工程學系
Department of Environmental Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 英文
論文頁數: 132
中文關鍵詞: 飛灰碳成份廢輪胎多環芳香烴化合物生化溶液節能減碳乳化重油
外文關鍵詞: NOE-7F, carbon content, fly ashes, waste tires, PAHs, emulsified fuel, energy saving
相關次數: 點閱:139下載:4
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  • 石油與煤碳為全球節能減碳之重要環保議題,本研究以乳化重油及含碳飛灰為兩大主要探討題材,工作項目如下: ㄧ、使用高濃度含油廢水及自來水,分別製成含水量20%之乳化重油,並評估使用此二種乳化燃料與傳統重油之工業鍋爐能源效率,並檢測煙道廢氣中空氣污染物,包含一氧化碳、氮氧化物、硫氧化物、粒狀污染物及多環芳香烴化合物之濃度;二、添加生化溶液(NOE-7F)於廢輪胎與煤炭混燒產生之含碳飛灰,探討生化溶液於含碳飛灰熱處理過程節能減碳之機制及效率。
    第一部分之研究結果顯示:含油廢水乳化重油之油品穩定性較自來水乳化重油為高,且含油廢水乳化重油之油滴粒徑較小(D50<2.82 μm),分佈亦較均勻,於鍋爐之燃燒效率較佳。含油廢水乳化重油與傳統重油比較,可節能13%以上,亦可完善處理高濃度含油工業廢水。再者,使用含油廢水乳化重油,平均可降低二氧化碳排放13%、降低一氧化碳排放84%、降低氮氧化物排放17%、降低粒狀污染物排放36%、降低硫氧化物排放13%、降低總芳香烴化合物排放36%及降低毒性當量(BaPeq) 排放47%。台灣地區每年消耗之重油約1,500萬公秉,若每公秉油價為新台幣10,000元且淨節能以10%計,全面使用本研究所研發之乳化重油技術,台灣地區每年可節省之重油燃料成本約新台幣150億元。
    第二部分之研究結果顯示:廢輪胎與煤炭混燒之飛灰色澤呈現深黑色,而添加生化溶液(NOE-7F)熱處理後,飛灰色澤轉為灰白色,生化溶液(NOE-7F)可有效催化飛灰中碳成份之燃燒反應。經熱處理後,比較添加10%生化溶液(E10)與未添加(E0),E10平均可減少飛灰中碳含量37%,並可提升熱含量指數(IHC)約45.7%。再者,添加10%生化溶液(E10)並經熱處理過程,可使飛灰中碳成份大幅減少,且增加飛灰混凝土抗壓強度約7%,提升飛灰資源化之可行性,並減低高含碳飛灰之處理成本。本研究之成果亦顯示生化溶液(NOE-7F)於燃燒過程,為高效率之犧牲型觸媒,未來積極研發,或可於燃煤電廠扮演節能減碳之重要角色。

    Decreasing the use of petroleum and coal are important environmental issues in reduction of CO2 emissions and consumption of fossil fuels. This study develops two related technologies, water emulsified fuel and carbon containing fly ashes. The aims of this study are as follows: First, this study uses wastewater and water to make the emulsified oil to evaluate energy efficiencies and flue gase pollutant emissions of industrial boilers. Second, this study applies bio-catalyst (NOE-7F) in the thermal treatment of waste-tire combustion ashes. The mechanism and efficiency of reducing the carbon content, after addition of the bio-catalyst are discussed. The results of the first part of reserch are as follows: better emulsion stability is found in wastewater emulsified oil as compared to water emulsified oil. Moreover, water/oil droplets are relatively uniform and smaller in wastewater emulsified fuel, and thus provide better combustion efficiency in boilers than heavy oil fuels, providing an energy saving of about 13%, as well as facilitating safe disposal of industrial wastewater. Furthermore, the wastewater emulsified oil fuel results in significant reductions in CO2 (13%), CO (84%), NOx (17%), particulate matter (36%), SO2 (13%), and total-PAHs (36%), and total-BaPeq (47%), as compared to heavy oil fuel. Considering the annual fuel consumption of 15 Mm3 in Taiwan with the fuel cost (NT $10,000 per m3), the potential overall fuel saving of such an approach is NT $15 billion. The results of the second part of reserch are as follows: The color of raw fly ashes was dark black and thermal treatment with NOE-7F made this change to white. The use of NOE-7F could improve the combustion efficiency of carbon content during thermal treatment. After thermal treatment of fly ashes by adding 10% NOE-7F, the carbon contents reduced by 37.6% (E10) and IHC increased by 45.7%. Moreover, with the significant carbon reduction due to adding NOE-7F, the compressive strength of mixture concrete of the fly ashes increased by 7%. Using NOE-7F may thus reduce the amount of fly ashes in landfill and the related decrease treatment costs. The results indicate that NOE-7F has a catalytic effect on combustion and enhances the energy released. Adding NOE-7F in the co-combustion of waste tires and coal can be further investigated in commercial boiler for energy saving and pollution reduction, and thus NOE-7F may play an important role in coal power plant for energy saving in the future.

    中文摘要 I Abstract III 誌謝 V List of Tables IX List of Figures X Chapter 1 Introduction 1 1.1. Water emulsified fuel 1 1.2. Waste-tire combustion ashes 2 2.1 Properties of alternative fuels 4 2.1.1 Water emulsion fuel 4 2.1.2 Tire-derived fuel 7 2.2 Emulsification process and emulsion stability 9 2.2.1 Surfactants 9 2.2.2 Emulsification equipment 13 2.2.3 Storage 16 2.3 Fuel characteristics of water emulsion fuel 17 2.3.1 Micro-explosions 17 2.3.2 Ignition delay 19 2.4 Water-in-diesel emulsions 20 2.4.1 Effect on combustion process and emissions 21 2.4.2 Effect on engine performance 27 2.5 Microemulsion 30 2.6 Three-phase O/W/O emulsions 31 2.7 Water-in-biodiesel emulsions 32 2.8 Water-in-heavy oil emulsion fuels 33 2.9 Alcohol-diesel emulsions 35 2.10 Additives 39 2.10.1 Metal-based additives 39 2.10.2 Ignition promoters 41 2.10.3 Oxygenated additives 42 2.10.4 NOE-7F additive 45 Chapter 3 Experimental section 46 3.1 Using oily wastewater emulsified fuel in boilers 46 3.1.1 Characterization of heavy fuel oil, wastewater and surfactant 46 3.1.2 Wastewater (or water)/heavy fuel oil emulsified fuel 50 3.1.3 Stability of emulsified fuel 50 3.1.4 Boiler evaluation 53 3.2 Reduction of carbon content in waste-tire combustion ashes 54 3.2.1 Fly ash samples 54 3.2.2 Thermal treatment and bio-catalyst 56 3.2.3 Measurement of physical changes 57 3.2.4 Chemical component analyses 58 3.2.5 Distribution of PAHs after thermal treatment 58 3.2.6 Combustion characteristics test 59 3.2.7 Compressive strength test 59 3.3 Air pollutant emission monitoring 60 3.3.1 Sample collection 60 3.3.2 PAH analysis 61 3.3.3 PAH data analysis 62 Chapter 4 Results and discussion 64 4.1 Using oily wastewater emulsified fuel in boilers 64 4.1.1 Characterization of emulsified fuel 64 4.1.2 Energy efficiency 66 4.1.3 Criteria pollutant emissions 70 4.1.4 PAH emissions 72 4.2 Reduction of carbon content in waste-tire combustion ashes 77 4.2.1 Weight loss (%) and ash color 77 4.2.2 Variations of temperature 80 4.2.3 Carbon content 83 4.2.4 Particle size distributions 85 4.2.5 Metal contents 89 4.2.6 TCLP test 89 4.2.7 Distribution of PAHs 92 4.2.8 Combustion behavior 97 4.2.9 Compressive strength of concrete mixtures 100 Chapter 5 Conclusions and suggestions 102 5.1 Conclusions 102 5.2 Suggestions 104 References 106 Resume 130

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