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研究生: 陳煜傑
Chen, Yu-Chieh
論文名稱: 軟性基板捲軸式傳輸之縱向與橫向動態整合及控制
Integrated Longitudinal/Lateral Dynamics and Control of a Moving Web
指導教授: 楊憲東
Yang, Ciann-Dong
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 96
中文關鍵詞: 軟性基板捲繞式製程張力控制軟板循邊
外文關鍵詞: Flexible substrate, Roll to Roll process, Tension control, Web guiding
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  • 近年來,以軟性板材為基底的電子產品逐漸興起,但就軟板可撓曲的特性,以捲繞式(Roll to Roll, R2R)製程進行大量生產的技術尚未完備。故本論文的目的在於提供捲繞式製程相關的學理基礎,針對其縱向與橫向動態進行數學模式推導,並藉由有效摩擦係數的求解,得以對多滾輪、多間距系統進行完整的分析。使用Simulink建立系統的模擬環境,以最佳化設計工具箱搜尋軟板系統的張力、速度以及橫向位置PID控制器之增益值,同時將上述的響應控制在一定的範圍內。並利用張力與速度變化時的橫向位置平均誤差值,設計出耦合縱向的橫向位置時變控制器。本論文也針對工研院研發的複合循邊(Compound Guider)進行數學模式的推導,利用模擬驗證了其中粗循邊(Coarse Guider)與細循邊(Fine Guider)複合控制的效能。

    In recent years, the application of flexible substrate in electronic products is gradually on the rise. Based on its flexible features, the Roll to Roll (R2R) process can be used for mass production, but the technique is not well developed yet. The aims of this thesis are to provide the relevant theoretical foundations for the R2R system. The longitudinal and lateral dynamical model is derived, and by the introduction of the effective coefficient of friction, we are able to analyze the complete system, which contains multi-roll and multi-section. In the Simulink simulation environment, the optimization toolbox is used to search PID gains for the web tension, speed and lateral position control. So that they all can be controlled within a certain range. By calculating the average position error, which is varying with tension and speed, time-varying and auto-tuning PID controllers are designed in this thesis. We also derive the mathematical model for the compound guider, which was developed by ITRI, and prove its effectiveness.

    摘要 i Abstract ii 致謝 iii 目錄 iv 圖目錄 vii 第一章 緒論 1 1.1 前言 1 1.2 研究背景與文獻回顧 4 1.3 各章概述 7 第二章 軟板的傳輸行為 9 2.1 縱向動態 9 2.1.1 張力方程式 9 2.1.2 滾輪半徑方程式 12 2.1.3 滾輪轉動慣量方程式 13 2.1.4 滾輪力矩方程式 14 2.2 橫向動態 19 2.2.1 軟板於滾輪上無滑動(Interaction free) 19 2.2.2 軟板於滾輪上周邊滑動(Circumferential slippage) 23 2.2.3 軟板於滾輪上橫向滑動(Lateral slippage) 28 2.3 摩擦係數動態 32 第三章 模擬環境之建立與動態分析 36 3.1 複合循邊系統 36 3.2 模擬環境之建立 46 3.3圖形化使用者介面 50 3.4 軟板動態模擬 53 3.4.1 縱向動態模擬 53 3.4.2 橫向動態模擬 58 3.4.3 摩擦動態模擬 61 第四章 控制器設計與數值模擬 63 4.1 PID控制器設計 63 4.2 軟板的張力與速度模擬 65 4.3 橫向軟板位置與耦合控制器 69 4.4 複合循邊系統模擬與控制 75 4.4.1 粗循邊(Coarse guider) 75 4.4.2 細循邊(Fine guider) 78 4.4.3 粗、細循邊合併 81 4.4.4 複合循邊(Compound guider) 83 第五章 結論 88 5.1 結果與討論 88 5.2 未來研究方向 90 參考文獻 92 自述 96

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