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研究生: 王佑仁
Wang, Yu-Jen
論文名稱: 雷射線光源於玻璃切割之研究
A study of the line source laser beam on the glass cutting
指導教授: 林震銘
Lin, Jehn-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2004
畢業學年度: 92
語文別: 中文
論文頁數: 96
中文關鍵詞: 雷射切割玻璃熱應力裂紋
外文關鍵詞: Thermal stress, Crack, Laser cutting, Glass
相關次數: 點閱:98下載:9
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  •   本文的目的是探討利用雷射線熱源切割玻璃引發熱應力而達到材料破壞之研究,研究中使用CO2雷射,利用高斯分佈之移動式線熱源加熱在玻璃表面,達到切割動作。在有限元素分析中,考慮材料之熱彈性行為,採用熱機非偶合(Uncoupled thermal-mechanical analysis)的模式計算雷射切割所引發的溫度與暫態熱應力,以了解應力分佈對於裂紋之影響,且分別針對功率、切削速度與偏轉角度等製程參數進行討論,並規劃一系列實驗與分析結果作比較。

      研究結果顯示,隨著偏轉角度不同在玻璃表面產生的破壞裂紋與切割品質皆不同,其裂紋隨著溫度擴散方向開始成長,且隨著偏轉角度增加破壞不再是張裂模式破壞。而在偏轉角度0度時因為深度方向之熱擴散不均勻會有切屑產生。

      The object of this thesis is to study the thermal stress of the glass plate in laser cutting. A high power CO2 laser with Gaussian beam mode was used as a moving line shape heat source on a soda-lime glass plate.
    In the analysis of the thermal stress problems of soda-lime glass plate,the transient thermal was simulated numerically. The non-linear finite element software, ABAQUS, was used to simulate the thermal stress problem for an uncoupled thermal-mechanical system in three-dimensional domain. The temperatures, transient thermal stress during the laser cutting process were calculated. The process parameters affecting the stress value were also investigated.

      It was shown that the crack and cutting quality was different on the glass surface along with the different rotating angle, the crack spreaded along with thermal diffusion direction and increased with rotating angle, and the fracture mode was not the opening mode. As the rotating angle being 0 degree, the chip formation is along with the depth direction due to the thermal diffusion asymmetry.

    中文摘要………………………………………Ⅰ 英文摘要………………………………………Ⅱ 誌謝……………………………………………Ⅲ 目錄……………………………………………Ⅳ 表目錄…………………………………………Ⅶ 圖目錄…………………………………………Ⅷ 符號說明………………………………………ⅩⅡ 第一章 緒論………………………………………1 1.1 研究背景及目的………………………………1 1.2 文獻回顧………………………………………2 1.3 本文架構………………………………………8 第二章 數值分析理論……………………………9 2.1 雷射熱破裂概論………………………………9 2.2 材料破裂模式…………………………………10 2.3 應力強度因子…………………………………13 2.4 有限元素分析理論……………………………16 2.4.1 熱傳模式……………………………………16 2.4.1.1 基本假設…………………………………16 2.4.1.2 熱傳能量平衡方程式……………………16 2.4.1.3 有限元素程式化…………………………17 2.4.2 力學模式……………………………………19 2.4.2.1 基本假設…………………………………19 2.4.2.2 應力應變增量關係………………………20 2.4.2.2.1 彈性應變增量…………………………20 2.4.2.2.2 熱應變增量……………………………21 2.4.2.3 最大主應力………………………………21 2.4.2.4 力平衡方程式……………………………23 2.4.2.5 有限元素程式化.…………………………25 2.5 數值軟體ABAQUS簡介…………………………27 第三章 有限元素分析………………………………30 3.1 ABAQUS範例驗證…………………………………30 3.2有限元素模型………………………………………34 3.2.1 模型建立…………………………………………34 3.2.2 材料性質…………………………………………36 3.2.3 網格收斂性測試…………………………………37 3.3 移動式熱源…………………………………………39 3.3.1 線熱源……………………………………………39 3.3.2 點熱源……………………………………………41 3.4 初始條件與邊界條件………………………………43 3.5 分析過程……………………………………………45 3.6 數值結果……………………………………………46 3.6.1 角度變化之溫度分佈……………………………46 3.6.2 形成裂紋之應力分析……………………………51 3.6.3 產生翹曲切屑之應力分析………………………57 3.7 參數討論……………………………………………60 第四章 雷射切割玻璃實驗………………………………73 4.1 實驗配置與方法……………………………………73 4.2 實驗結果與分析……………………………………76 4.2.1 表面裂紋之探討…………………………………76 4.2.2 翹曲切屑之探討…………………………………79 4.3 實驗與數值結果之比較……………………………81 第五章 綜合結論與建議………………………………87 5.1綜合討論………………………………………………87 5.2相關建議及未來發展…………………………………90 參考文獻……………………………………………………91 附錄A………………………………………………………94 自述………………………………………………………96

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