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研究生: 周芳任
Chou, Fang-Jen
論文名稱: 橫向等向性功能梯度鍍層之彈液動潤滑分析
Elastohydrodynamic Lubrication Analysis for Transversely Isotropic Functionally Graded Coating
指導教授: 李旺龍
Li, Wang-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 71
中文關鍵詞: 彈液動潤滑橫向等向性材料功能梯度材料非均質常數
外文關鍵詞: elastohydrodynamic lubrication, transversely isotropic, functionally graded material, material inhomogeneity parameter
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  • 隨著科技的進步,磨潤行為對於機械工業的重要性與日俱增,因此有許多研究者在進行鍍層磨潤學的研究,鍍層磨潤學發展至今,已經可以藉由使用耐磨耗性更佳的鍍層來改善機械元件的損耗與破壞與使用耐熱性或是耐腐蝕性佳的鍍層來增加機械元件的應用性,而對於鍍層與基材接合性不好的問題,則可透過多層鍍層或是功能梯度鍍層的方式來解決,而隨著橫向等向性鍍層的應用日漸增加,進行彈液動潤滑條件下的橫向等向性功能梯度鍍層表現有其必要性。
    本研究建立剛球與橫向等向性功能梯度鍍層的彈液動潤滑模型,使用有限元素法來處理流-固耦合問題,統御方程式包含了雷諾方程式、線性彈性方程式與負載平衡方程式,研究中假設鍍層的楊氏模數隨著厚度方向冪次變化,探討在彈液動潤滑情況下,非均質常數與橫向等向性獨立變數對於橫向等向性功能梯度鍍層的影響,分析流體壓力與液膜厚度分佈變化、鍍層厚度方向應力變化。
    從分析結果得知,當橫向等向性功能梯度鍍層的x,y方向楊氏模數Ep與鍍層z方向的楊氏模數Ez的非均質常數皆為5時,可將鍍層厚度方向的最大von Mises應力降為最低,此結果與等向性功能梯度鍍層的趨勢一致;在固定橫向等向性功能梯度鍍層的楊氏模數下,可以藉由改變鍍層的蒲松比與剪切模數來降低流體的中心壓力與膜厚。

    For conventional coating, the stress may be concentrated at the interface between the coated film and the substrate, which can lead to the failure or debonding of the coated film, this phenomena can be eliminated by using the functionally graded material coating, because it decrease the mismatch of material properties at the interface between the coated film and the substrate by change the constitute of the material gradually. In this paper, the behaviors of the transversely isotropic functionally graded coating in elastohydrodynamic lubrication (EHL) condition are analysed by using finite element method to solve modified Reynolds equation, elasticity deformation equation and load balance equation simultaneously. The film pressure distribution, film thickness distribution, and von Mises stress distribution under operating condition in EHL regimes are discussed. As a result, it is shown that the material inhomogeneity parameter has an important effect on the elastic deformation and stresses in the plate, by decreasing the Poisson’s ratio or shear modulus can lead to the increase of the film thickness.

    中文摘要 I 英文延伸摘要 II 誌謝 VII 目錄 VIII 表目錄 X 圖目錄 XI 符號總表 XIV 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 1 1.2.1 功能梯度材料 1 1.2.2 功能梯度材料應用於彈性液動潤滑 4 1.3 研究動機 4 1.4 論文架構 6 第二章 彈液動潤滑理論 9 2.1 液動潤滑理論 9 2.1.1 雷諾方程式 9 2.1.2 液膜厚度方程式 11 2.1.3 流體黏度與壓力關係式 12 2.1.4 流體密度與壓力關係式 13 2.1.5 Penalty 方法 13 2.2 彈性變形方程式 15 2.3 負載平衡方程式 18 2.4 功能梯度函數型式 18 第三章 數值分析 23 3.1 有限元素分析 23 3.1.1 Galerkin 方法 23 3.1.2 離散公式 24 3.1.3 Newton-Raphson 方法 24 3.2 模擬分析流程 27 第四章 結果與討論 30 4.1 分析模型幾何尺寸確立 30 4.2 分析模型網格獨立性測試 31 4.3 模擬方法驗證 31 4.4 橫向等向性功能梯度之彈液動潤滑分析 32 4.4.1 功能梯度的應力連續性 32 4.4.2 功能梯度的非均質常數 32 4.4.3 橫向等向性之探討 37 第五章 結論 65 第六章 未來展望 67 參考文獻 68

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