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研究生: 賴彥豪
Lai, Yen-Hao
論文名稱: 雙刀口風刀噴流特性分析
Jet characteristics of dual air knives
指導教授: 周榮華
Chou, Jung-Hua
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系碩士在職專班
Department of Engineering Science (on the job class)
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 45
中文關鍵詞: 風刀噴流作用水殘玻璃基板
外文關鍵詞: Air Knife, Jet Flow Interaction, Water Residue, Glass Substrate
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  • 綠色產品為未來科技類產品的發展趨勢,目前TFT-LCD的主流導電材質為鋁,但隨著高解析度及大尺寸螢幕的需求,金屬層線寬的細微化會增加連接線電阻及電流密度,而後者對電子遷移的可靠度有很大的影響。為了解決此類問題,銅導線製程的開發及導入已是必然。
    大世代面板於濕製程後段,大多以風刀趕除玻璃表面水份,作為後段製程玻璃基板乾燥的主要手段;以往面板製程設備,多數以單刀口的風刀作為基本裝置,但隨著大尺寸的TFT-LCD面板不斷的增加,及pixel的尺寸不斷縮小,對於水殘及particle的耐受程度日趨嚴苛,因而需要相對動能較強,流場更穩定的雙刀口的風刀作為製程良率提升的利器。
    本研究為了瞭解玻璃基板於雙刀口風刀的噴流作用之下,玻璃表面的流場的特徵,因而條件設定於現行大宗的0.5mm顯示器玻璃基板作為試驗平台,透過數值模擬分析相關流場的現象,包含壓力及速度的分佈情形。再利用田口分析方法對各參數組合進行優化設計,以加速實驗的進行及驗證。
    CFD田口分析模擬顯示參數優化組合是A3、B3、C3及D1;在此優化條件下可得做大流速182 m/s,除水效率增加22.37%,且良率增加46.66%。

    Today the green products are the development trend of future technology. At present, the main conductive material for TFT-LCD is aluminum, but with the requirements of high-resolution and large-size screens, the needed reduction in the size of metal connection lines will increase the connection line resistance and current density. The latter has a great influence on the reliability of electronic migration. Hence, the application of copper process is a necessary trend in the future.
    Large-scale glass panels in the latter stage of the wet process mostly use an air knife to remove the water on the glass surface as the main means for drying the substrate after the process. The panel process tools mostly use the single-edge air knife as the basic device. But with the large-size LCD panel and the shrunk pixel size, the tolerance of water residues and particles on the substrate become very stringent. Therefore, the more stable double-knife air knife is used to improve the drying process.
    In this study, the Taguchi method was adopted to investigate the effectiveness of using the dual air knife for drying with the current large-scale 0.5mm display glass substrate as a test platform. Optimization obtained by the Taguchi method using CFD numerical simulation was further validated by the field experiment. The results show that the optimal combination of factors is A3, B3, C3, and D1. With this combination, the maximum flow rate on the glass surface is 182 m/s, and the efficiency increases by 22.37% with an improved yield rate of 46.66%.

    口試委員會審定書 # 摘要 i EXTENDED ABSTRACT ii 誌謝 vii 目錄 viii 圖目錄 xi 表目錄 xiii 第1章 緒論 1 1.1 前言 1 1.2 研究動機與目的 2 1.2.1 問題描述 4 1.2.2 現行使用之風刀結構驗證 4 1.3 論文架構 4 1.4 文獻回顧 5 第2章 基礎技術與理論 8 2.1 TFT-LCD製程簡介 8 2.2 流場分析基礎理論 10 2.2.1 連續方程式 10 2.3 流場分析及條件假設 11 2.3.1 流場分析 11 2.3.2 噴射流場基本假設 13 2.4 田口方法 13 2.4.1 直交表 14 2.4.2 信號雜訊比 15 2.4.3 因子反應表與反應圖 15 第3章 有限元素分析 16 3.1 有限元素模擬規劃 16 3.2 有限元素模擬之設定 17 3.2.1 建立有限元素模型 17 3.2.2 切割網格 19 3.2.3 定義邊界條件 21 3.3 網格獨立性測試 22 第4章 實驗設計與比較 25 4.1 風刀設計特徵探討 25 4.2 基礎分析設計 25 4.2.1 製程條件放量 25 4.2.2 最佳化參數設計 26 第5章 結果分析與討論 27 5.1 雙刀口風刀模擬分析 27 5.1.1 流場分佈模擬結果 27 5.1.2 抗擾設計模擬 30 5.2 製程模擬與參數最佳化 36 5.2.1 基礎製程參數模擬 36 5.2.2 最佳化實驗模擬 37 5.2.3 因子反應表 38 5.2.4 最佳化條件模擬驗證 39 第6章 結論與建議 41 6.1 結論 41 6.2 建議 42 參考文獻 43

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