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研究生: 徐育晨
Hsu, Yu-Chen
論文名稱: 低溫電漿輔助和免轉移化學氣相沉積石墨烯
Low-Temperature PECVD of Graphene on Copper and Transfer-Free CVD of Graphene on Non-metallic Substrates
指導教授: 曾永華
Tzeng, Yon-Hua
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 微電子工程研究所
Institute of Microelectronics
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 74
中文關鍵詞: 石墨烯化學氣相沉積較低溫免轉移
外文關鍵詞: graphene, CVD, reduced temperature, transfer-free
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  • 自電晶體被發明以來,半導體產業快速的發展,以滿足人類的需求。然而,到了現今,製程技術的演進已不能只靠微縮元件的能力,還需要引進創新的元件結構或是新穎的奈米材料。
    石墨烯為單原子層的薄膜,屬於一種二維結構的材料,擁有許多優異的特性,像是良好的光電特性、導熱特質以及機械性質,近年來成為諸多學者研究的材料。
    單層石墨烯自被發現以來,許多製造方法陸續被發表,現今製備大面積成膜石墨烯的方法,主要以熱化學氣相沉積系統,在金屬上成長。然而,高溫與需要轉移限制了石墨烯在工業上的發展,想要將石墨烯應用在元件上,勢必得將其轉移到目標基板上,轉移方法也隨著許多學者的研究而出現。但是目前仍未有一種方法,可以大規模轉移石墨烯,適合讓半導體產業運用在元件製作上。
    在這篇論文中,我們會著重在利用電漿輔助化學氣相沉積法,在數分鐘內低溫成長石墨烯,以及利用熱化學氣相沉積法成長免轉移石墨烯。後者的關鍵是在基板上先鍍上金屬,此層金屬除了是成長石墨烯的催化劑,也充當讓石墨烯附著在基板上的犧牲層。後續的分析,我們會以OM、SEM、AFM影像,和Raman spectroscopy的結果,來判斷石墨烯有無成膜及品質的好壞,另外,還會探討製程時間和溫度對石墨烯品質的影響。

    In this thesis, we tried to grow graphene by plasma-enhanced chemical vapor deposition (PECVD) at a reduced temperature in several minutes and directly synthesize of transfer-free graphene by thermal CVD. We used optical microscope, scanning electron microscopy, atomic force microscope, and Raman spectroscopy to analysis graphene. We observed whether the graphene is continuous or not and see its quality. In addition, we also experimented on how growth time and temperature affect quality of graphene.
    In the experiment growing graphene by PECVD, we used a bell jar covering the copper foil to prevent chamber from being contaminated by copper vapor. The holder we chose with holes can let gas flow pass into the bell jar. Besides, we laid a little holder on this holey holder to make plasma appear in the bell jar. The copper foil was bended so that it could contact the plasma.
    The key point of directly synthesizing of transfer-free graphene by thermal CVD is depositing a metal film on substrates in advance. This metal film is not only the catalyst of growing graphene but also a sacrifice layer to make graphene attach to substrates.
    We succeed in growing multi-layer graphene by PECVD at temperature between 600 and 700 Celsius degrees in about 10 minutes and directly synthesizing of transfer-free graphene on non-metallic substrates by thermal CVD.

    摘要 I Abstract II 致謝 VIII 目錄 IX 圖目錄 XII 第一章 緒論 1 第二章 文獻回顧 3 2.1 石墨烯的製備方法 3 2.1.1 機械式剝離法(Mechanical exfoliation) 3 2.1.2 碳化矽磊晶法 3 2.1.3 氧化還原法(Oxidation) 4 2.1.4 化學氣相沉積法(Chemical vapor deposition,CVD) 5 2.1.5 電漿輔助化學沉積法(Plasma-Enhanced Chemical Vapor Deposition,PECVD) 9 2.2 石墨烯的轉移方式 12 2.2.1 使用PMMA轉移 12 2.2.2 Roll-to-Roll 14 2.2.3 利用非晶向碳TEM網格轉移 15 2.2.4 利用PET/Silicone雙層結構轉移 16 2.3 石墨烯品質的判定方法與工具 17 2.3.1 光學顯微鏡(Optical microscope,OM) 17 2.3.2 穿隧式電子顯微鏡(Transmission electron microscope,TEM) 19 2.3.3 掃描式電子顯微鏡(Scanning electron microscope,SEM) 19 2.3.4 原子力顯微鏡(Atomic force microscope,AFM) 20 2.3.5 拉曼光譜儀(Raman spectroscopy) 21 2.4 成長免轉移石墨烯的方法 24 2.4.1 銅蒸散法 24 2.4.2 化學氣相沉積法(CVD) 25 2.4.3 熱退火法 26 2.4.4 電漿輔助化學沉積法(PECVD) 28 第三章 實驗儀器設備 30 3.1 實驗耗材 30 3.1.1 銅箔 30 3.1.2 氧化矽基板 30 3.1.3 洗滌溶劑 30 3.1.4 實驗溶劑 31 3.2 製程設備 32 3.2.1 微波電漿輔助化學氣相沉積系統(Microwave Plasma Enhanced Chemical Vapor Deposition,MPECVD) 32 3.2.2 雙波長光學溫度計(Dual wavelength pyrometer) 34 3.2.3 高真空射頻磁控電漿濺鍍系統(RF magnetic sputtering system) 35 3.2.4 熱化學氣相沉積系統(Thermal CVD) 36 37 3.3 分析與量測儀器 42 3.3.1 光學顯微鏡(Optical microscope,OM) 43 3.3.2 掃描式電子顯微鏡(Scanning electron microscope,SEM) 43 3.3.3 原子力顯微鏡(Atomic force microscope,AFM) 44 3.3.4 拉曼光譜儀(Raman spectroscopy) 45 第四章 實驗內容與結果 47 4.1 低溫電漿輔助化學氣相沉積法成長石墨烯 47 4.1.1 石墨烯製備 47 4.1.2 石墨烯轉移 49 4.1.3 薄膜品質分析 49 4.1.4 石墨烯成長參數調整 52 4.2 免轉移化學氣相沉積石墨烯 56 4.2.1 催化金屬的選擇 56 4.2.2 金屬濺鍍 56 4.2.3 氧化矽基板上成長石墨烯 57 4.2.4 蝕刻白金 58 4.2.5 薄膜品質分析 59 4.2.6 石墨烯成長參數調整 60 第五章 結論與未來展望 71 5.1 低溫電漿輔助化學氣相沉積法成長石墨烯 71 5.2 免轉移化學氣相沉積石墨烯 71 第六章 參考文獻 73

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