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研究生: 許軒懷
Shu, Hsuan-Huai
論文名稱: 電腦輔助客製化護具設計軟體開發
Development of computer-aided design software for 3D-printed customized orthosis
指導教授: 方晶晶
Fang, Jing-Jing
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 148
中文關鍵詞: 客製化護具積層製造電腦輔助設計
外文關鍵詞: customized orthosis, 3D printer, computer-aided design
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  • 四肢骨折或脊椎病變的術後治療通常需以護具固定患部加速復原,但傳統護具材質如玻璃纖維石膏更換不易、不透氣,現有熱塑板則是無法伏貼身形等缺點。積層製造客製化護具相對於一般護具因為合身具有相似或更佳的固定性效果,更具有透氣、輕薄、堅固、服貼身形、換藥方便等等優點。
    近年已有可同時列印多種材料的多材積層製造(Multiple Material Additive Manufacturing)技術出現,但是市面上並無專門用於設計多材料積層製造客製化護具的專用軟體。故本研究開發可設計軟硬雙層客製化護具的專用設計軟體,生成可供多材料積層製造技術列印的模型。軟體更結合一般電腦輔助設計(Computer-aided Design, CAD)參數化設計軟體與網格編輯演算法的優點,以處理三角網格的方法降低逆向工程的操作時間,根據專家經驗定義護具的設計參數,例如背架需依據人體解剖特徵設計護具包覆範圍以支持人體軀幹,腕護具則需於不同區域設計不同裕度,以兼具固定性與舒適性。本研究成果嵌入臨床專家經驗開發專用軟體,並以專案檔的形式建立功能性參數,以此開發出可用於設計醫療護具的專用軟體。本研究使用腕護具與短背架作為軟體的實施例,並以問卷調查驗證短背架之有效性,在保有相似固定性的同時具有較佳的舒適度與方便性。

    Postoperative treatment of limb fracture or spinal lesions usually requires an orthosis to stabilize the joint movement associated with the fractured bone for speed-up the process of recovery. However, orthosis material such as fiberglass gypsum is usually not ventilated and not easily replaced. Nevertheless, lately orthosis material, thermoplastic plate cannot fit the shape of surface of individual. The 3D-printed customized orthosis has similar or better fixing effect compared to commercial orthosis. It has the advantages of being ventilated, light, reliable, fitting, and convenient using in medical purpose.
    In recent years, additive manufacturing technology with multiple materials has been available for printing a variety of materials in one-step manufacture process. However, there is no specific software available on market for designing a customized orthosis that can be printed with multiple materials. Therefore, in this study, we developed a computer-aided design software particular used in design dual-layer orthosis. In order to reduce operation time from the reverse engineering method, we integrate the model created from general computer-aided design software and the base of mesh generating algorithm by using parametric method for processing triangular meshes of the model. Design parameters of the orthosis are set by professional experience accordingly. For example, the low back brace were designed to support human torso, so that the cover area of the back of subject should be according to the anatomical features of the human back. In terms of the wrist brace are designed with many different allowances in different areas to meet both fixation and comfort requirements. In this study, we proposed a professional software with clinical needs embedded. Functions of parameterized project developed in the software allows the users to modified exist or generate a new orthosis model to be used in medical purpose. According to the questionnaire results, the comfort and convenience of customized back brace which is designed by our software is better than commercial short back brace, and both have similar fix performance.

    摘要 I 致謝 VII 目錄 VIII 圖目錄 XI 表目錄 XVII 第一章 前言 18 1.1 研究背景 18 1.2 研究動機與目的 20 1.3 本文架構 24 第二章 文獻回顧 25 2.1 網格模型處理 25 2.1.1 多邊形裁切 25 2.1.2 網格平移 29 2.1.3 模型取樣 32 2.2 Voronoi Diagram 35 2.3 護具 39 第三章 系統架構與資料結構 48 3.1 客製化護具設計流程 48 3.2 軟體架構 51 3.3 雜湊函數與雜湊表 57 3.4 資料儲存格式 59 3.4.1 網格拓樸 60 3.4.2 JSON 資料格式 61 3.5 程式專案 62 第四章 模型前處理 65 4.1 模型裁切 65 4.1.1 投影與頂點順序處理 69 4.1.2 相交檢測與分類 71 4.1.3 多邊形布林運算 74 4.2 Voronoi圖樣 80 4.2.1 種子點生成 82 4.2.2 網格模型Voronoi化 84 4.2.3 過濾與細分網格 89 4.2.4 邊緣平滑化 94 4.2.5 形變量測方法 96 4.2.6 形變量 98 第五章 護具模型生成 100 5.1 參數定義 101 5.2 頂點移動向量 103 5.3 封閉模型 105 第六章 護具軟體開發與實施例 108 6.1 背架受試者舒適度問卷調查 108 6.2 軟體功能 113 6.3 腕護具 121 6.4 背架 125 第七章 結論與未來展望 128 7.1 討論 128 7.2 結論 130 7.3 未來展望 132 參考文獻 134 附錄一 149

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