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研究生: 賴民修
Lai, Min-Hsiu
論文名稱: 考量產能限制、零件耐用度及產品具替代關係下混合再製造生產系統之最適生產策略
A Study on Optimal Strategy in Hybrid Remanufacturing System under Limitations of Component Availability, Capacity Constraint and Product Substitutatility
指導教授: 黃宇翔
Huang, Yeu-Shiang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 61
中文關鍵詞: 產品再生產品回收再製造
外文關鍵詞: product collect, product recycle, remanufacturing
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  • 由於地球資源有限,且人口持續激增,使得能源緊缺的時期將提前到來,導致環保議題備受重視。因此,愈來愈多的製造商投入舊產品的產品再生活動,其主要理由有二,第一為重覆再利用舊產品,經由再製後的商品因具環保概念而引起消費者的親睞;第二則為政府法令上的限制,讓製造商們能夠在消費者將舊產品丟棄前進行回收且再利用,以符合對環境有利的製造活動。
    傳統的生產系統,製造商只有新產品生產線,而加入舊產品回收及再製造後,製造商將同時面對新產品及再製造產品兩種生產系統,稱之為混合生產系統。製造商所需考慮的因素將更加複雜,因此如何擬定適合的生產策略為製造商最關心的議題。故本研究主要針對混合生產系統,將考量製造系統及再製造所涉及的相關成本,例如回收、拆解,建構出製造商的混合生產系統之模式。此外由於產品回收具不確定性及兩種產品存在競爭關係,因此特別將產品間替代關係、產能限制及舊產品的零組件耐用程度皆納入模式,期望使模式更加完備。而模式以追求製造商之利潤極大化為目的,將製造商總收益函數扣除生產所產生的總成本即得利潤函數,透過軟體規劃求得最佳新產品生產數量與最佳舊產品回收率,並將最佳值代回模式,即可得到期望總利潤及期望再製造生產數量。同時本研究利用敏感度分析,找出相關重要參數對本模式的影響關係,進而提供決策者擬定最佳的生產策略。

    Owing to the scarceness of natural resources and the increase of the world protection the problem of energy shortage has become a serious issue which has to be deal with nowadays and as a result, the focus of environmental protection has been essentially critical. Therefore, more and more manufacturers and companies are involved in the recycle of used products. This can explained by the following two main reasons: First of all, products with regeneration process are attractive to consumers who possess the concept of environmental protection. Secondly, on account of the restriction of law, manufactures have to effectively recycle and reuse the abandoned old or broken products in order to be beneficial to the environment.
    Typical production systems have only new products in production line. When manufacturers collect used-products and perform the process of remanufacturing, they use production lines: for producing the new products and the remanufacturing products, respectively, and which are called “Hybrid system with remanufacturing.” It is desirable to establish a suitable strategy for such a remanufacturing system. In this paper, focus it on a hybrid remanufacturing system, we consider related costs with manufacturing and remanufacturing processes to construct a model in determining the optimal strategy of production. In addition, due to the variability of the collection of used-product and competition between the new and the remanufacturing products, we also consider the impacts of capacity constraint, product substitution and limitations of component availability. The model is utilized by the Lingo software to obtain the optimal new product production quantities and the collect rate of the used-product. The expected total profit and remanufacturing quantities can also be derived. Finally, sensitivity analyses are conducted on various parameters to gain insight into the proposed model.

    目 錄 摘 要 I Abstract II 誌 謝 III 目 錄 IV 表目錄 VI 圖目錄 VII 第一章、緒論 1 第一節、研究背景 1 第二節、研究動機 2 第三節、研究目的 3 第四節、研究流程 4 第五節、論文架構 5 第二章、 文獻探討 6 第一節、產品再生 6 第二節、再製造系統 10 第三節、混合再製造生產系統 14 第三章、混合再製造系統之最佳生產策略 19 第一節、問題描述 19 第二節、研究架構 22 第三節、研究步驟 24 第四節、模式建立 26 第四章、數值分析 41 第一節、實例說明與參數 41 第二節、結果與分析 42 第三節、敏感度分析 45 第四節、討論 53 第五章、結 論 55 第一節、研究成果 55 第二節、研究限制 56 第三節、未來研究方向 56 參考文獻 58 表 目 錄 表3-1 廢電子電機設備法令之各項設備回收及再利用目標 21 表3-2 製造商混合生產系統之情境 …27 表4-1 參數值之設定 …43 表4-2 原始參數設定vs歐盟WEEE法令 44 表4-3 相關成本敏感度分析 …46 表4-4 市場參數敏感度分析 49 表4-5 其它參數敏感度分析 …51 表4-6 敏感度分析總覽表 …54 圖 目 錄 圖1-1 研究流程 4 圖2-1 逆物流架構圖 7 圖2-2 再製造系統 11 圖2-3 供多項產品再製的再製造系統 12 圖2-4 製造、再製造和存貨的混合系統 15 圖3-1 混合生產系統 22 圖3-2 模式運作過程 25 圖4-1 Cm1,Cm2,Cr,Cb,Cd vs. 新產品生產數量 47 圖4-2 Cm1,Cm2,Cr,Cb,Cd vs. 舊產品回收率 47 圖4-3 Cm1,Cm2,Cr,Cb,Cd vs. 舊產品回收率 47 圖4-4 P1 ,P2, D vs.新產品生產數量 49 圖4-5 P1, P2, D vs.舊產品回收率 49 圖4-6 P1, P2, D vs.期望總利潤 50 圖4-7 α, r vs. 新產品生產數量 51 圖4-8 α, r vs. 舊產品回收率 51 圖4-9 α, r vs. 期望總利潤 52

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