本文使用有限元素法模擬喇叭端子零件之多道次引伸製程，使用彈塑性模式的殼元素作引伸製程分析模擬。在金屬薄板成形製程中，引伸是應用相當廣泛的製程。本文針對厚度為0.5mm的黃銅C2680作拉伸試驗來獲得相關的材料機械性質參數作為有限元素分析的設定，並將電腦模擬結果與現有模具生產成品之厚度分佈作比對。另外，使用田口方法對第一引伸道次作分析參數設定，以板件最大變薄比作為品質特性；其中的控制因子有沖頭圓角、母模圓角、潤滑條件與模具間隙。結果顯示模具圓角對引伸製程的影響最大，其次為沖頭圓角、模具間隙與潤滑條件。經實務驗證，本研究之模擬設定方法可作為連續引伸模具設計之參考。

In this research, finite element analysis method is used to simulate the multi-stage deep drawing processes of a connecting component, i.e. loudspeaker terminal. Based on tensile test, the material properties of copper C2680 with 0.5mm in thickness and the shell elements for elasto-plastic analysis method are used for the finite element simulations. The simulation result of the distribution of wall thickness was compared with the strip of the product manufactured by an existing progressive die. In addition, Taguchi method has been used to compare the influences of control factors based on the maximum thinning ratio as the quality characteristic. Four control factors are considered in this study; they are punch radius, die radius, lubricant and the clearance of die. The result showed that die radius is the most important influence factor in deep drawing process, followed by punch radius, clearance of the die and lubrication. The simulation model proposed in this thesis can be used for the design of the drawing process of a progressive die for a copper sheet component.

[Cere95]Ceretti E., Giardini C. and Maccarini G.,
“Theoretical and Experimental Analysis of non-
Axisymmetrical Deep Drawing”, Journal of
Materials Processing Technology, Vol.54,
pp375~384,1995.
[Dejm02]Dejmal I. , Tirosh J.,Shirizly,A. and Rubinsky
L., “On the optimal die curvature in deep
[Hibb70]Hibbitt H.D., Marcal P.V and Rice J.R.,
“A Finite Element Formulation for problems of
large strain and large displacement”, Int. J.
Soilds Struct., Vol.6 pp.1069-1086, 1970.
[Jais04]Jaisingh A.,K.Narasimhan,P.P.Date,S.K.Maiti and
U.P.Singh ,“Sensitivity analysis of a deep
drawing process for miniaturized products”,
Journal of Materials Processing
Technology,Vol.147,pp.321-327,2004.
[Kim 01]Kim S.H, Kim S.H and Huh H., “Design modification
in a multi-stage rectangular cup drawing processs
with a larger aspect ratio by an elasto-plastic
finite element analysis”, Journal of Material
Processing Technology 113,pp.766-773,2001.
[Kim 07]Kim H.K. and Hong S.K., ”FEM-based optimum design
of multi-stage deep drawing processs of molybdenum
sheet” , Journal of Material Processing
Technology 184,pp.354-362,2007.
[Kirb99]Kirby D.S, Wild P.M, “ Deep drawing of pressure
vessel end closures: finite element simulation and
validation”, Journal of Material Processing
Technology 103, pp.247-260,2000.
[Marc00]MARC User Manual Vol. A-C. MARC Analysis Research
Corporation,Palo Alto, California,U.S.A.,2000.
[Majl 93] Majlessi S.A and Lee D., ”Deep Drawing of Square-
Shapes Sheet Metal Parts, Part 1:Finite Element
Analysis”, Transactions of the ASME Journal of
Engineering for Industry, Vol.115, pp.102-
109,1993.
[Mcme75] Mcmeeking R.M. and Rice J.R., “Finite Element
Formulation for Problem of Large elastic-plastic
deformation”, Int. J. Soilds Struct. ,Vol.11,
pp.601-616.
[Shen 04] Sheng Z.Q , Jirathearanat S. and Altan T.,
“Adaptive FEM simulation for prediction of
variable blank holder force in conical cup
drawing”, International Journal of Machine Tools
＆Manufacture 44,pp.487-494,2004.
[Shim 97] Shim H.B. and Yang D.Y., “Elastic-Plastic Finite
Element Analysis of Deep Drawing Process by
Membrane and Shell Elements”, Journal of
Manufacturing Science and Engineering,
Vol.119,pp.341-349,1997.
[山口06] 山口文雄，連續沖壓模具設計之基礎與應用，全華科技圖
書股份有限公司，台北，2006。
[金工98] 金屬工業研究發展中心，沖壓模具設計手冊，金屬工業發
展中心，高雄，1998。
[游 07] 游育儒，“銅合金於連續沖模引伸過程分析”，國立成功
大學機械工程研究所所碩士論文，2007。
[陳 06] 陳信吉、張主聖，Marc有限元素實例分析，全華科技圖書
股份有限公司，台北，2006。