| 研究生: |
王偉倫 Wang, Wei-Lun |
|---|---|
| 論文名稱: |
高壓氣冷與超音波潤滑對模具鋼銑削特性影響之研究 The effects of high pressure air cooling and ultrasonic lubrication on the milling characteristics of tool steels |
| 指導教授: |
王俊志
Wang, J-J Junz |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2010 |
| 畢業學年度: | 98 |
| 語文別: | 中文 |
| 論文頁數: | 61 |
| 中文關鍵詞: | 高壓氣冷 、超音波潤滑 、潤滑方式 、比切削係數 |
| 外文關鍵詞: | high-pressure air cooling, ultrasonic lubrication, lubrication method, cutting coefficients |
| 相關次數: | 點閱:102 下載:4 |
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本文主要探討高壓氣冷與超音波潤條件下銑削SKD11(HRc60)以及SKD61(HRc40)模具鋼,觀察不同潤滑條件對加工後工件表面粗糙度與刀具磨耗的影響,並分析切削力與比切削係數的差異。實驗結果再與乾切削實驗作詳細的結果比較。
在SKD11的實驗結果中,當徑向切深小,超音波潤滑的條件下,工件表面粗糙度及刀具磨耗的結果為最佳,其次為高壓氣冷,最差的是乾切削;隨著徑向切深加大,超音波潤滑及高壓氣冷可以有效地降低刀腹與工件之間的犁切效應,增加刀具壽命。SKD61的實驗中,同樣發現超音波潤滑與高壓氣冷可以降低刀腹與工件間的犁切力量。
比切削係數的分析結果發現,高壓空氣冷卻與超音波潤滑皆能有效降低刀具犁切效應,尤其以超音波潤滑的效果最為明顯;而此兩種潤滑方式都能進一步改善刀具壽命,提升加工表面品質。
SKD11(HRc60)實驗中,透過切屑顏色與溫度的關係來看,乾切削實驗的溫度最高,高壓氣冷次之,超音波潤滑對於降低切削溫度的效果最明顯。
This thesis discussed surface roughness and tool wear in milling tool steel material with different cutting fluid supply conditions. SKD11(HRc60) and SKD61(HRc40) were milled on the condition of high pressure air cooling and ultrasonic lubrication. The milling force was analyzed to
identify both the cutting coefficients of shearing and plowing effects individually.
The experiment results showed that less tool wear and better roughness of milling surface can be found on the condition of ultrasonic lubrication and less radial cutting depth. Even on the condition of higher radial cutting depth, the influences of the ultrasonic lubrication to the milling performance were superior to that of the high pressure air cooling.According to the cutting coefficients identified from the milling force, the plowing coefficient in tangential direction mostly reduced while supplying the ultrasonic lubricant. Moreover, the ultrasonic lubrication can suppress the rapid growth of milling temperature more efficiently than the high pressure air cooling when cutting load was increased in milling the high hardness tool steel.
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