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研究生: 蘇裕智
Su, Yu-Zhi
論文名稱: 微衝壓系統設計與分析
Design and Microfabrication of an Instrumented Mini-impact System
指導教授: 呂宗行
Leu, Tzong-Shyng
鄭泗滄
Jenq, Syh-Tsang
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2002
畢業學年度: 90
語文別: 中文
論文頁數: 65
中文關鍵詞: 微衝壓系統應力波傳遞微製程
外文關鍵詞: microfabrication, mini-impact, wave propagation
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  •   本文內容主旨是在研究矽基材料受到外力撞擊時之動態反應,配合有限元素模型模擬整個歷程,再將實驗結果分析並與有限元素模型比較。文中所用之感測器其材料為壓阻材料(poly-silicon),以微製程將其直接製作於矽基材料上作為感測器,利用落錘方式撞擊矽基材料作低速撞擊實驗,由感測器量取應力波速度與應力值,同時檢驗感測器的正確性與適用性。
      本論文主要是利用一維應力波理論來分析當材料受到撞擊時應力波之速度與接觸時間之狀況,將衝壓系統微小化並配合有限元素模型將撞擊歷程加以模擬,對矽基材料受到撞擊之行為進行分析,最後將實驗結果與數值結果作一互相比較,發現兩者在低速撞擊時第一次通過應變計之應力波應力值與理論與數值模擬值極為相符,誤差小於5%;而在波速的量測上也有相當的正確性,誤差小於10%;在相同製程下也提供了應變計參數上的參考值。

      The purpose of this work is to study the dynamic material response of silicon wafer subjected to low-velocity impact loading. Transient finite element analysis is used to check the experimental result against the numerical solution. Good relationship between each other is observed. The micro-sensor is made of poly-silicon material utilizing the microfabrication techniques. A series of low-velocity impact experiment using the home-made drop-weight mini-tower tester are conducted. These tests are used to examine the accuracy and adequacy of the current poly-silicon strain sensor for stress-wave propagation application measurement.
      In this thesis, we also use the one-dimensional wave propagation theory to compute the longitudinal wave speed and the contact stress level when the mini beam-type silicon substrate suffers an impact loading. It is concluded that present experimental results of measuring wave speed and stress level are correspond with either theoretical wave speed and stress level or numerical solution. The inaccuracy of wave speed is less than 10 percent and the inaccuracy of stress level will less than 5 percent. We also provide the gauge factor for consultation with the same fabrication.

    授權書 簽署人須知 誌謝 中文摘要 英文摘要 目錄……………………………………………………………………Ⅰ 表目錄…………………………………………………………………Ⅳ 圖目錄…………………………………………………………………Ⅴ 第一章 緒論……………………………………………………………1   1-1 研究動機………………………………………………………1   1-2 文獻回顧………………………………………………………2   1-3 研究方法………………………………………………………2 第二章 一維彈性波之解析解…………………………………………4   2-1 前言……………………………………………………………4   2-2 一維彈性應力波控制方程式推導……………………………4   2-3 頻譜分析………………………………………………………6   2-4 軸向碰撞………………………………………………………10 第三章 實驗試片製作程序…………………………………………14   3-1 前言……………………………………………………………14   3-2 應變計(strain gauge)材料性質………………………………14     3-2-1 poly-silicon製作參數…………………………………14     3-2-2 應變計參數選擇………………………………………16   3-3 應變計(strain gauge)與目標桿(target bar)製作過程…18     3-3-1 製程概述………………………………………………18     3-3-2 應變計設計原理………………………………………24     3-3-3 製作步驟………………………………………………25 第四章 實驗結果與分析……………………………………………28   4-1 實驗設備………………………………………………………28   4-2 實驗程序………………………………………………………29   4-3 實驗分析與數值模型比較……………………………………29     4-3-1 應變計校正……………………………………………29     4-3-2 有限元素LS-DYNA3D 模型建構……………………30     4-3-3 應力波波速比較………………………………………31     4-3-4 應力值比較……………………………………………31       4-3-4-1 衝擊桿速度2.5m/s………………………………31       4-3-4-2 衝擊桿速度1.7m/s………………………………33     4-3-5 接觸時間比較…………………………………………34 第五章 結論與建議…………………………………………………35   5-1 結論……………………………………………………………35   5-2 未來工作與建議………………………………………………35 參考文獻…………………………………………………………………37 附表………………………………………………………………………39 附圖………………………………………………………………………43 自述………………………………………………………………………65

    參考文獻
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    [2] V. A. Gridchin and V. M. Lubimsky, M. P. Sarina, “Piezo-resistive Properties of Polysilicon Films”, Sensors and Actuators A. 49, pp.67-72,1995.

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    [8] S. Sugiyama, M. Takigawa, and I. Igarashi, “Integrated Piezoresistive Pressure Sensor with both Voltage and Frequency Output”, Sens. Actuator 4, 113,1983.

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    [10] Karl F. Graff., “Wave Motion in Elastic Solid”, pp.77-139,1973.

    [11] Johnson, W., “Impact Strength of Materials”,pp.1-50, 1972.

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