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研究生: 劉晉聰
Liu, Chin-Tsung
論文名稱: 高流動性活性粉砂漿-新型修補與營建材料
Highly Flowable Reactive Powder Mortar as a Novel Repair and Construction Material
指導教授: 黃忠信
Huang, Jong-Shin
學位類別: 博士
Doctor
系所名稱: 工學院 - 土木工程學系
Department of Civil Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 英文
論文頁數: 132
中文關鍵詞: 營建材料活性粉砂漿修補材料高流動性
外文關鍵詞: Construction materials, Repair materials, Highly Flowable, Reactive Powder Mortar
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  • 本研究之高流動性活性粉砂漿,其流度值可高達200%,且在高溫高壓養護下之抗壓強度亦可達75MPa。比較高流動性活性粉砂漿與環氧樹脂同為修補材料時,在鋼筋之拉力強度與張力黏著強度兩項,高流動性活性粉砂漿明顯優於環氧樹脂。另外,再與高性能混凝土與普通混凝土進行耐火性試驗比較,發現高流動性活性粉砂漿除具有較高之耐火溫度,亦具較大之殘餘抗壓強度,同時由試驗結果得知,在相同之火燒溫度與延時下,相對於高性能混凝土與普通混凝土,高流動性活性粉砂漿具有較低之熱重損失。此外,將高流動性活性粉砂漿與水泥砂漿和高性能混凝土分別施作耐磨性試驗,依ASTM C-944旋轉磨耗試驗結果顯示,高流動性活性粉砂漿之耐磨性雖較具粗骨材之高性能混凝土為弱,但卻比水泥砂漿為強。再從ASTM C-418噴砂試驗結果得知,高流動性活性粉砂漿之耐磨性優於水泥砂漿和高性能混凝土。同樣地,由含砂水流試驗結果顯示,高流動性活性粉砂漿之磨耗率低於抗壓強度32 MPa以下之各種混凝土。最後,由抗壓試驗結果顯示,蜂巢鋁加強高流動性活性粉砂漿之抗壓強度較純高流動性活性粉砂漿為低,但蜂巢鋁加強高流動性活性粉砂漿之極限應變可達0.25,為純高流動性活性粉砂漿極限應變的100倍,故添加蜂巢鋁可增加高流動性活性粉砂漿之延展性,但會降低其抗壓強度。因此,本研究提供一具高抗壓強度與高流動性之活性粉砂漿,不僅為一新型修補材料,而且可作為在混凝土路面和水力結構物之耐磨耗營建材料。

    A reactive powder mortar (RPM) with a flow value of 200% and a compressive strength of 75 MPa after 8-hour curing under high temperature and pressure is proposed. The highly flowable RPM as a repair material provides much higher rebar pull-out forces and tensile bond strength in cylinder specimens compared to epoxy resin. By conducting a series of fire resistance tests, it is found that the proposed RPM not only has a higher fire endurance temperature but also possesses a larger residual compressive strength after fire as compared to high performance concrete (HPC) and ordinary concrete (OC). It is also found that the residual compressive strength of RPM decreases with increasing fire duration. Meanwhile, the experimental results of thermogravimetric analyses on RPM, HPC and OC specimens after suffering from the same fire temperature and duration indicate that the total weight loss of RPM is relatively lower, leading to a higher residual compressive strength. In addition, the abrasion resistance of the proposed RPM with high fluidity and compressive strength is evaluated by conducting a series of abrasion tests and then compared to cement mortars and high performance concretes. It is confirmed that the abrasion resistance of RPM measured using the rotating cutter method of ASTM C-944 is weaker than that of high performance concretes with coarse aggregates, but stronger than that of cement mortars. However, the abrasion resistance of RPM is better than cement mortars and high performance concretes when the sandblasting method of ASTM C-418 is used. Also, the abrasion rates of RPM measured from water-borne sand tests are lower than those of concretes with a compressive strength lower than 32 MPa. At the same time, experimental results indicate that the compressive strength of reactive powder mortar reinforced with aluminum honeycombs (AHRPM) is smaller than that of plain reactive powder mortar. But, the ultimate strain of AHRPM could be up to 0.25 which is one hundred times the ultimate strain of RPM. Hence, the introduction of aluminum honeycomb in RPM enhances the ductility of RPM but reduces its compressive strength. As a result, the proposed RPM with high fluidity and compressive strength not only can be used as a repair materials, but also can be used as an abrasion-resistant construction material in concrete pavement and hydraulic structures.

    Abstract.......................................I Acknowledgements...............................Ⅲ Table of Contents..............................Ⅴ List of Tables.................................Ⅷ List of Figures................................Ⅹ Chapter 1 Introduction ........................1 1.1 Literature review..........................4 1.2 Scope of this thesis.......................8 Chapter 2 Mix Proportion......................10 2.1 Materials.................................10 2.2 Mix proportion............................11 Chapter 3 Repair Material.....................15 3.1 Experimental methods......................15 3.1.1 Materials............................15 3.1.2 Slant shear tests....................15 3.1.3 Rebar pull-out tests.................17 3.1.4 Tensile strength tests...............18 3.2 Results and discussion....................19 3.2.1 Slant shear strength.................19 3.2.2 Rebar pull-out force.................20 3.2.3 Tensile strength.....................22 3.3 Summary................................23 Chapter 4 Fire Resistance.....................38 4.1 Experimental methods......................38 4.1.1 Materials..........................38 4.1.2 Fire endurance temperature tests...40 4.1.3 Fire duration tests............... 40 4.1.4 Thermogravimetric analysis.........41 4.2 Results and discussion....................42 4.2.1 Fire endurance temperature...........43 4.2.2 Residual compressive strength........44 4.2.3 Weight loss..........................46 4.3 Summary...................................48 Chapter 5 Abrasion Resistance.................64 5.1 Experimental methods......................64 5.1.1 Materials..........................64 5.1.2 Rotating-cutter tests..............65 5.1.3 Sandblasting tests.................66 5.1.4 Waterborne sand tests..............66 5.2 Results and discussion....................67 .....5.2.1 Rotating-cutter method.............67 5.2.2 Sandblasting method................69 5.2.3 Waterborne sand method.............69 5.3 Summary...................................70 Chapter 6 Honeycomb Reinforced RPM............81 6.1 Materials and methods.....................81 6.1.1 Reactive powder mortar.............81 6.1.2 Aluminum honeycomb.................82 6.1.3 Aluminum honeycomb reinforced reactive powder mortar......................84 6.1.4 Finite element analysis............85 6.2 Results and discussion....................86 6.2.1 Reactive powder mortar.............86 6.2.2 Aluminum honeycomb.................86 6.2.3 Aluminum honeycomb reinforced reactive powder mortar.............87 6.2.4 Comparison between theoretical and numerical results..............88 6.3 Summary....................................89 Chapter 7 Conclusions and Suggestions........106 7.1 Conclusions...............................106 7.2 Suggestions...............................108 Reference.....................................110

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