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研究生: 郭國慶
Kuo, Kuo-Ching
論文名稱: 1-10 μm 鋯鈦酸鉛厚膜之研製與特性量測
Development and Characterization of 1-10 μm PZT Sensing/Actuation Films for MEMS Applications
指導教授: 張凌昇
Jang, Ling-Sheng
學位類別: 碩士
Master
系所名稱: 工學院 - 微機電系統工程研究所
Institute of Micro-Electro-Mechancial-System Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 86
中文關鍵詞: 鋯鈦酸鉛微機電
外文關鍵詞: PZT, MEMS
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  •   鋯鈦酸鉛(PZT) 是個應用領域非常廣的壓電材料,舉凡電容器、記憶體、致動器及感應器,皆拜其良好的壓電性質所賜。但PZT 膜仍舊有某些限制,例如裂縫、漏電流、位移量小等問題,而溶膠凝膠法為備製PZT 膜的重要方法之一。

      本論文以PZT 壓電材料之基本性質研究,並以溶膠凝膠法備製PZT 厚膜,量測其特性並與基本性質比較。本研究與傳統的溶膠凝膠法備製方法最大的不同為快速熱處理,其優點為減少製程時間及減少因長時間的熱處理產生的殘留應力,已成功的備製出1~10 μm 的PZT膜,並進行組成檢驗及特性量測。在電子顯微鏡之金相觀察及X 光繞射檢測的結果,其組成正確且在膜厚增加的情況下晶粒也會相對變大。在電性質方面,具有140~160 的相對介電係數。以7.24 μm 膜厚而言,其矯頑電場及殘餘極化量分別為6.44 V/μm、-6.12 V/μm 及3.63 μC/cm2,並由矯頑電場可發現以Sol-gel 法備製的PZT 膜不需經過Poling 即有壓電性質;在機械性質量測方面,PZT 膜可有效的驅動懸臂梁在模態下振動,且具良好的線性特性。

      最後建議可由環境的改善及PZT sol 濃度的控制下,減少裂縫的增加,例如在無塵室製作PZT 膜以減少空氣中粒子的附著;低濃度的PZT sol 可將PZT 膜表面的裂縫填補,由以上的方法可備製品質更好的膜。以本研究為基礎以供本實驗室未來微傳感器的研製及性質量測。

    Lead zirconate titanate (PZT), a piezoelectric material has opened a wide variety of applications in the field of capacitors, memories, sensors and actuator owing to
    its excellent piezoelectric effect. There are limits about  PZT films : crack, leakage,
    small displacement, and so on. The goal of this project is to fabricate crack-free,
    reliable sensitivity, high-actuation PZT films for micro sensors and microactuators.
    Sol-gel processing is one of the most important methods in preparing high quality
    PZT films.

     This research investigates foundation and processing of PZT. Compared with foundation, the results of characteristic measurements were reasonable. Improved
    sol-gel processing with RTA (Rapid thermal annealing) was different with conventional method. The advantages include less processing time and reduced residual stress. PZT
    films of 1~10 μm was fabricated successfully. The microstructure of the film was observed by scanning electron microscopy and the crystallization was monitored by
    the X-ray diffraction. The composition was correct and grains became bigger with thicker films. Relative dielectric constant was 140~160. Coercive field and remnant
    polarization were 6.44 V/μm,-6.12 V/μm, and 3.63 μC/cm2, respectively. The PZT films had piezoelectric properties without poling. The PZT films could actuate cantilever specimen linearly.

     An improved environment and a process of PZT sol concentration modulation are suggested to reduce the film crack. For example, processing PZT films at a clearn
    room environment could reduce partical sedimentation on the substrate and to fill up the cracks using by using low concentration of PZT sol. Finally, this research
    result could be foundations of farter application on micro-transducers.

    目錄 中文摘要…………………………………………………………………………………………Ⅰ 英文摘要…………………………………………………………………………………………Ⅱ 致謝………………………………………………………………………………………………Ⅲ 目錄………………………………………………………………………………………………Ⅳ 圖目錄..…………………………………………………………………………………………Ⅴ 表目錄……………………………………………………………………………………………Ⅵ 第一章序論…………………………………………………………………………………………1 1-1 研究動機…………………………………………………………………………………1 1-2 壓電材料的發展歷史……………………………………………………………………4 第二章文獻回顧與實驗規劃………………………………………………………………………6 2-1 晶體結構與組成性質……………………………………………………………………6 2-2 電性質……………………………………………………………………………………8 2-2-1 鐵電性與焦電性……………………………………………………………………8 2-2-2 壓電性………………………………………………………………………………9 2-3 極化與電域…………………………………………………………………………….11 2-4 壓電材料參數………………………………………………………………………….13 2-5 壓電方程式…………………………………………………………………………….18 2-6 材料組成之檢測及實驗方法………………………………………………………….23 2-6-1 電子顯微鏡………………………………………………………………………23 2-6-2 X 光繞射儀……………………………………………………………………….24 2-7 電性量測原理及實驗方法……………………………………………………………25 2-7-1 C-F 量測…………………………………………………………………………25 2-7-2 P-E 量測…………………………………………………………………………25 2-8 機械振動量測原理及測試方法……………………………………………………….28 V 2-8-1 懸臂梁振動模態之推導…………………………………………………………28 2-8-2 致動器振動測試方法……………………………………………………………35 2-8-3 感應器振動測試方法……………………………………………………………35 第三章PZT 膜製造方法………………………………………………………………………….38 3-1 PZT 溶膠之調配與檢測………………………………………………………………38 3-1-1 溶液之調配………………………………………………………………………38 3-1-2 溶液之檢測………………………………………………………………………38 3-2 溶膠-凝膠法……………………………………………………………………………40 3-2-1 基材之製作………………………………………………………………………41 3-2-2 PZT 鐵電膜之製作……………………………………………………………….42 3-2-3 上電極之製作……………………………………………………………………45 第四章特性量測與結果分析……………………………………………………………………50 4-1 材料之金相與組成…………………………………………………………………….50 4-1-1 材料金相之觀察與分析…………………………………………………………50 4-1-2 材料組成之量測與分析…………………………………………………………53 4-2 電性量測……………………………………………………………………………….54 4-2-1 C-F 量測與分析………………………………………………………………….54 4-2-2 崩潰電場量測…………………………………………………………………….56 4-2-3 P-E 量測與分析………………………………………………………………….57 4-3 振動實驗……………………………………………………………………………….62 4-3-1 振動實驗架設……………………………………………………………………62 4-3-2 致動振動實驗結果之分析………………………………………………………66 4-3-3 感應振動實驗結果之分析………………………………………………………75 第五章結論與未來展望………………………………………………………………………….78 參考文獻……………………………………………………………………………………………79 附錄…………………………………………………………………………………………………82

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