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研究生: 陳泓翔
Chen, Hung-Hsiang
論文名稱: 透明無色聚醯亞胺合成與性質之研究
Synthesis and Properties of Transparent Colorless Polyimides
指導教授: 許聯崇
hsu, Lien-Chung
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 63
中文關鍵詞: 聚醯亞胺透明無色化學環化
外文關鍵詞: Polyimide, Transparent, Colorless, Chemical imidization
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  • 在軟性電子產品的應用中,例如液晶顯示器(liquid-crystal display, LCD)、觸控式面板(touch panel)、軟性印刷電路板(flexible printed circuit, FPC)、電子書等,致力於開發輕、薄、可撓曲(flexible)、高透明度的設計,因此必須使用透明度高的塑膠材料,且該等材料還必須可耐受製程中約250℃以上之高溫,並符合其他設計上的特殊需求。由於聚醯亞胺膜大多具有良好的耐熱性,故為適用於軟性電子產品的材料。
    聚醯亞胺膜因受到電荷移轉效應(charge transfer complex effect)之影響,而使得聚醯亞胺膜呈黃色或紅棕色。為了改善薄膜的無色透明度,已有相當多的研究提出各種透明無色聚醯亞胺的組成與製法。
    本研究將以6FDA (4,4'-hexafluoroisopropylidene diphthalic anhydride)、DDS (3,3'-diaminodiphenyl sulfone)、TFDB (2,2'-bistrifluoromethyl benzidine)等單體在無水極性非質子溶劑DMAc (Dimethylacetamide)中進行縮聚合反應,合成出不同結構的聚醯亞胺前驅物,聚醯胺酸(Polyamic acid),將其於300℃高溫環化以及在室溫下化學環化後得到不同結構的透明無色聚醯亞胺。

    In the application of plastic electronic products, such as liquid-crystal display, touch panel, flexible printed circuit, e-book etc., it is tended to develop light, thin, flexible, high transparent design. However, the favorable material should have good thermal stability due to the high temperature process in the electronic industry. The goal of our research is to develop polyimide films, which have excellent mechanical properties, good electrical properties, thermal properties and high transparency.
    In our research, the polyimide precursor, polyamic acid (PAA), was synthesized from 4,4'-hexafluoroisopropylidene diphthalic anhydride (6FDA), 3,3'-Diaminodiphenyl sulfone (DDS) and 2,2'-bistrifluoromethyl benzidine (TFDB) in N,N-dimethylacetamide (DMAc) for 24 hours in ice bath. The PAA was cured via thermal cruing at 300℃for 1 h or chemical imidization at room temperature.
    In this study, PI-Ⅰ(6FDA/DDS), PI-Ⅱ(6FDA/0.5DDS/0.5TFDB) and PI-Ⅲ(6FDA-TFDB) were synthesized. For these PIs, the maximum tensile strength was around 96.9~122.8 MPa and elongation at break was 5.93~7.76 %. The coefficient of thermal expansion was 22.51~54.07 ppm/℃. The glass transition temperature was 267~310℃. The pyrolysis temperature was above 500℃. The water absorption was lower than 1 %. The UV-vis transparency was over 88% at 500~700 nm.

    總目錄 摘要 i Extended Abstract ii 致謝 x 總目錄 xi 圖目錄 xiv 表目錄 xvii Scheme目錄 xviii 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 2 第二章 文獻回顧 3 2.1. 聚醯亞胺之介紹 3 2.1.1. 聚醯亞胺之分類 3 2.1.2. 加成型聚醯亞胺 5 2.1.3. 縮和型聚醯亞胺 7 2.1.4. 改質型聚醯亞胺 7 2.1.5. 透明聚醯亞胺 8 2.2. 聚醯亞胺之合成 9 2.3. 熱環化與化學環化 13 2.3.1. 熱環化之反應機構 13 2.3.2. 化學環化之反應機構 15 2.3.3. 環化程度的計算方法 17 2.4. 低溫環化製程的發展 21 第三章 實驗方法與步驟 35 3.1 實驗材料 35 3.2 實驗儀器 36 3.3 實驗步驟 37 3.3.1 二酸酐單體(6FDA)純化 37 3.3.2 二胺單體(DDS)純化 37 3.3.3 PI-Ⅰ前驅物PAA-Ⅰ的合成(6FDA/DDS) 37 3.3.4 PI-Ⅱ前驅物PAA-Ⅱ的合成(6FDA/0.5DDS/0.5TFDB) 38 3.3.5 PI-Ⅲ前驅物PAA-Ⅲ的合成(6FDA-TFDB) 38 3.3.6 聚醯亞胺薄膜製備 39 3.3.7 室溫化學環化法製備聚醯亞胺薄膜 39 3.4 儀器分析原理與分法 41 3.4.1 傅立葉轉換紅外線光譜(FTIR)分析 41 3.4.2 熱重損失分析(TGA) 42 3.4.3 熱差掃描熱分析(DSC) 42 3.4.4 熱機械分析(TMA) 43 3.4.5 紫外線可見光光譜分析 43 3.4.6 固有黏度(Inherent viscosity)測定 44 3.4.7 機械性質分析 44 第四章 結果與討論 45 4.1 聚醯胺酸固有黏度測定 45 4.2 傅立葉傳換紅外線光譜結構鑑定與環化程度計算 46 4.3 熱重損失分析 48 4.3.1 確認聚醯亞胺化學環化是否完全 48 4.3.2 聚醯亞胺的熱裂解溫度(T5) 50 4.3.3 聚醯亞胺吸水性(Water absoption)測試 51 4.4 熱差掃描熱分析 52 4.5 熱機械性質分析 53 4.6 紫外線可見光光譜分析 54 4.7 機械性質分析 56 4.8 介電常數測量 57 第五章 結論 58 參考文獻 59

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