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研究生: 吳晏如
Wu, Yen-Ju
論文名稱: 以禁忌搜尋法求解裝箱廠材料揀貨問題之研究
A Tabu Search Approach for a Material Picking Problem of Assembly Factory
指導教授: 張瀞之
Chang, Ching-Chih
共同指導教授: 林東盈
Lin, Dung-Ying
學位類別: 碩士
Master
系所名稱: 管理學院 - 交通管理科學系
Department of Transportation and Communication Management Science
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 47
中文關鍵詞: 揀貨問題車輛排程問題多趟容量時間限制機具使用限制禁忌搜尋法
外文關鍵詞: order picking problem, vehicle routing problem, multi-trip, machine usage constraint, tabu search
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  • 隨著世界經濟的高度發展,供應鏈中除了致力於降低成本以及提升服務品質,能否迅速應對顧客需求亦是衡量供應鏈表現的重要指標。人工揀貨作業勞力密集,花費的成本佔供應鏈成本的一半以上,被視為供應鏈中之瓶頸環節,因此減少揀貨時間為管理上重要之課題。本研究對揀貨過程加以控制優化,規劃揀貨員之揀貨順序及路徑,以減少揀貨時間為目的,有助於輔助管理者的決策。
    本研究考慮現實中一封箱廠實際作業情況,將揀貨問題轉化為多趟車輛排程問題,加以容量、單趟時間上限、揀貨員技能、機具數量以及合併訂單之限制,並考慮同一時間不能使用相同機具,以減少總揀貨時間為目標,使用禁忌搜尋法求解。測試問題規模58到324個儲位的8個例子,與原本揀貨時間相比減少 50.52% 揀貨時間;將限制式調整為與邱芷涵 (2018) 相同,並比較求解結果,改善率為9.65%。研究成果使管理者能夠有效率地分派訂單,達到減少揀貨作業時間之目的。

    Along with the development in global trade, supply chain management faces the challenge of not only reducing the cost and ensuring the service performance. Responding customers’ requirement rapidly is also an important task. Manual order picking is a labor intensive progress which takes more than half of the supply chain cost, and is regarded as the bottle neck in supply chain management.
    With the purpose of reducing picking time, this research presents a tabu search algorithm to solve the order picking problem, which takes into consideration the feature in a real-life assembly factory’s warehouse operation. Transform this order picking problem into a multi-trip vehicle routing problem, including capacity constraint, time limit in single route, skill constraint, limited machine number and combining the demand order. Takes into account that the pickers should not operate the same machine at the same time. Computational experiments are performed on 8 realistic instances. Compares to the original picking way, the total picking time saves 50.52% on average. Modify the constraints to the same with Chiu (2018)’ s research, the improvement rate in total picking time is 9.65%. The results achieve the main object of this research, which reduces the total picking time, and enables manager to deliver order more efficient.

    第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的 3 1.4 研究流程 3 第二章 文獻回顧 5 2.1 揀貨問題 5 2.2 車輛排程問題 6 2.3 禁忌搜尋法 7 2.4 小結 18 第三章 問題定義 19 3.1 問題情境說明 19 3.2 基本假設與限制 23 第四章 禁忌搜尋演算法 25 4.1 初始解 26 4.2 建立候選名單 28 4.3 判斷是否符合渴望機制 29 4.4 終止機制 29 第五章 實證分析 30 5.1 範例情境 30 5.2 實例求解結果 31 5.3 敏感度分析 35 5.3.1 揀貨員技能 35 5.3.2 演算法目標函數值未更新迭代次數 37 5.3.3 單趟時間限制 38 第六章 結論 41 參考文獻 43

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    邱芷涵. (2018). 封裝廠材料揀貨策略之研究. 成功大學交通管理科學系碩士在職專班學位論文.

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