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研究生: 李翊嘉
Lee, Yi-Chia
論文名稱: 以混合式溶膠凝膠法製備Pb(Zr0.52Ti0.48)1-xNbxO3壓電膜:特性分析、機制探討及應用於智慧機械檢測
Characteristics and Mechanism Investigation of Pb(Zr0.52Ti0.48)1-xNbxO3 Piezoelectric Film via Hybrid Sol-Gel Method for Intelligent machinery Inspection
指導教授: 朱聖緣
Chu, Sheng-Yuan
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 奈米積體電路工程碩士博士學位學程
MS Degree/Ph.D. Program on Nano-Integrated-Circuit Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 98
中文關鍵詞: 壓電材料溶膠凝膠法摻雜MEMS加速規故障監測
外文關鍵詞: Sol-gel, PZT Doping, thick film, MEMS Cantilever beam Accelerometer, Fault detection
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  • 本論文利用混合式溶膠凝膠法製備Pb(Zr0.52Ti0.48)1-xNbxO3壓電膜並應用於MEMS懸臂樑型加速規,透過將壓電粉末與溶膠凝膠溶液混合,提升單層塗佈的厚度,藉由摻雜不同比例的Nb,探討壓電厚膜對於XRD、EDS、SEM、AFM、εr、tanδ、P-E、d33之影響,並找出最佳的材料參數應用於製作懸臂樑型加速規上,且透過數學模擬分析、ANSYS模擬與實際量測,比較懸臂樑型加速規之共振頻率差異,同時實際應用於硬碟之故障監測。
    本研究發現藉由摻雜不同比例的Nb會使得厚膜結晶特性與微結構的改變,進而影響其電特性的表現,因此將探討其背後的機制與理論,最後製備出特性為:在頻率1kHz下介電常數εr 1750、介電損耗tanδ 0.063,殘餘極化量Pr 58μC/cm2,壓電係數d33 133pm/V之壓電厚膜。
    在元件端探討數學模擬、ANSYS軟體模擬與實際量測共振頻之差異,最後製作出懸臂樑型加速規之共振頻率為200Hz,靈敏度16.79mV/g,同時實際應用於伺服器硬碟之監測。

    In this study, a hybrid sol-gel method was used to fabricate Pb(Zr0.52Ti0.48)1-xNbxO3(PNZT) piezoelectric thick films. By preparing sol-gel solutions with different Nb concentrations(x=0 - 4%) and mixing them with PZT-5A piezoelectric powders, therefore, the microstructure and electrical properties is improved. The X-ray diffraction (XRD) and scanning electron microscope (SEM) results showed that PNZT films with 2% Nb-doped exhibited highly crystallinity and dense surface. The maximum dielectric constant, piezoelectric coefficient d33 of 133(pm/V) and remnant polarization value of 58(μC/cm2) were obtained in 2% Nb-dopants. These data are much better than the published results. Roughness and dielectric loss were also improved significantly with 2% Nb dopants. Then the best material parameters to be used in the fabrication of cantilever beam accelerometer. Piezoelectric electro-mechanical system (MEMS) cantilever beam accelerometers were then designed, simulated and fabricated on Si substrates via photolithography methods. And through mathematical theory, ANSYS simulation and actual measurement, the difference in resonance frequency of the proposed devices was compared. Finally, a cantilever beam accelerometer is applied for the server hard-drive fault detection.

    摘要 III Extended Abstract IV 致謝 XI 表目錄 XVII 圖目錄 XVIII 第一章 緒論 1 1.1 前言 1 1.2 研究動機 2 第二章 基礎理論與文獻回顧 3 2.1. 壓電材料 3 2.1.1 壓電效應之歷史 3 2.1.2 壓電單晶體 5 2.1.3 壓電多晶體 5 2.1.4 壓電複合材料 6 2.1.5 材料晶格與晶系 6 2.1.6 介電效應 9 2.1.7 正壓電效應 11 2.1.8 逆壓電效應 12 2.1.9 壓電係數 13 2.1.10 晶體壓電性根源 15 2.1.11 鐵電效應 16 2.1.12 鈦鋯酸鉛 17 2.2. 壓電厚膜 19 2.2.1 厚膜製備方法 19 2.2.2 改良式溶膠凝膠法 19 2.3. MEMS壓電加速規 22 2.3.1 MEMS製程介紹 22 2.3.2 MEMS加速規種類 24 2.3.3 MEMS壓電加速規 28 2.4. 溶膠凝膠法 32 2.4.1. 溶膠凝膠法原理 32 2.4.2. 製程方法 33 第三章 實驗方法與量測 36 3.1 實驗流程 36 3.2 實驗步驟 37 3.2.1 基板製備 37 3.2.2 上下電極沉積 38 3.2.3 溶液配製 39 3.2.4 壓電層塗佈 42 3.2.5 壓電MEMS懸臂樑型加速規製程 44 3.3 製程量測儀器 46 3.3.1 直流濺鍍系統 46 3.3.2 行星式球磨機 47 3.3.3 旋轉塗佈機 48 3.3.4 加熱平台 48 3.3.5 快速熱退火系統(RTA) 49 3.3.6 馬弗爐 49 3.3.7 阻抗分析儀 50 3.3.8 鐵電分析儀 50 3.3.9 X光繞射儀(XRD) 51 3.3.10 掃描電子顯微鏡(SEM) 51 3.3.11 原子力顯微鏡(AFM) 52 3.3.12 光罩對準曝光機 52 3.3.13 感應耦合式蝕刻系統 53 3.3.14 3D雷射顯微鏡 53 3.3.15 振盪量測系統 54 3.3.16 表面輪廓量測儀( Profile Meter ) 54 第四章 實驗結果與討論 55 4.1 PZT 5A壓電粉末分析 55 4.1.1 壓電粉末XRD分析 55 4.1.2 壓電奈米粉末製作及粒徑分析 58 4.2 不同Nb比例摻雜於PZT厚膜對微結構與電性之影響 60 4.2.1 PNZT前驅液熱分析 60 4.2.2 PNZT厚膜 XRD分析 62 4.2.3 PNZT厚膜 EDS與Mapping分析 65 4.2.4 PNZT厚膜 SEM分析 67 4.2.5 PNZT厚膜 AFM分析 70 4.2.6 介電(εr-tanδ)分析 73 4.2.7 鐵電(P-E)分析 75 4.2.8 壓電係數d33分析 77 4.2.9 小節總結 78 4.3 壓電MEMS懸臂樑型加速規之數學模擬分析、ANSYS模擬、製作與量測 79 4.1.3 懸臂樑加速規之數學模擬分析 79 4.1.4 懸臂樑加速規之ANSYS模擬分析 81 4.1.5 懸臂樑加速規之濕式蝕刻探討 82 4.1.6 懸臂樑加速規之特性探討 85 4.4 壓電MEMS加速規應用於伺服器硬碟監測 89 第五章 結論與未來展望 91 5.1 結論 91 5.1.1 PNZT壓電厚膜 91 5.1.2 MEMS懸臂樑型壓電加速規 91 5.2 未來展望 92 參考文獻 93

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