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研究生: 謝睿紘
Xie, Rui-Hong
論文名稱: 以低程式碼開發平台設計與建構-微生物發酵製造之標準工時管理系統
Design and Development of a Standard Work Time Management System for Microbial Fermentation Manufacturing Using a Low-Code Development Platform
指導教授: 楊大和
Yang, Taho
陳宗義
Chen, Tsung-Yi
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 127
中文關鍵詞: 低程式碼開發平台資訊流圖自働生產管理環標準工時統計製程管制離散事件模擬
外文關鍵詞: Low-Code Development Platform, Information Stream Mapping, Jidoka-JIT Cycle, Standard Work Time, Statistical Process Control, Discrete-Event Simulation
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  • 微生物發酵(Microbial Fermentation)產業具有產品種類多、批次式生產與長週期作業等特性,製程工時(Process Time)容易受到產品配方、菌種條件、設備規模、批量差異與現場紀錄行為影響,使得標準工時的建置不易。本研究以微生物發酵產業為對象,探討如何應用低程式碼系統(Low-Code Development Platform, LCDP)於標準工時系統建構與管理。自働生產管理環(Jidoka-JIT Cycle, JJC)強調透過現場資訊即時化、問題可視化與持續改善,使企業能在生產過程中及早發現異常並回饋至管理決策。對製造現場而言,若工時資訊無法被完整蒐集、即時傳遞與有效追溯,將影響後續排程規劃、標準工時檢討與改善活動之推動。本研究探討之案例公司雖已具備既有排程系統(Scheduling System),但仍存在標準工時基準不足、現場執行紀錄不完整、工時資料難以追溯,以及異常判定缺乏系統化之依據等問題。因此,本研究從資訊流圖(Information Stream Mapping, iSM)改善的觀點出發,運用低程式碼系統建構標準工時系統與員工工作日誌系統,將原本分散之工時資訊與現場紀錄整合至既有排程流程中,使標準工時能成為排程規劃、現場執行、後續監控及未來員工績效評估之基礎。最後,本研究結合統計製程管制(Statistical Process Control, SPC)與Arena離散事件模擬,驗證當工時出現平均數偏移與變異擴大時,管制圖對異常工時之偵測能力。研究結果顯示,低程式碼系統不僅能協助標準工時落實於現場流程,也能提升工時資料完整性與可追溯性。此外,公司同仁可參與資料維護與系統改善,達成低程式碼平台公民開發者概念與JJC持續改善理念。

    The microbial fermentation industry is characterized by product variety, batch production, and long-cycle operations. In this context, process time is easily affected by product formulation, strain conditions, equipment scale, batch differences, and shop-floor recording behavior, making the establishment of standard work time difficult. This study focuses on the microbial fermentation industry and investigates the application of a low-code development platform (LCDP) to the development and management of a standard work time system.
    The Jidoka-JIT Cycle (JJC) emphasizes real-time shop-floor information, problem visualization, and continuous improvement, enabling enterprises to identify abnormalities during production and feed them back into management decisions. For manufacturing sites, if work time information cannot be completely collected, transmitted in real time, and effectively traced, subsequent scheduling, standard work time review, and improvement activities will be affected.
    Although the case company examined in this study has already implemented an existing scheduling system, it still faces several problems, including insufficient standard work time baselines, incomplete shop-floor execution records, limited traceability of work time data, and a lack of systematic criteria for abnormality detection. Therefore, from the perspective of Information Stream Mapping (iSM) improvement, this study applies a low-code system to develop a standard work time system and an employee work diary system. These systems integrate previously dispersed work time information and shop-floor records into the existing scheduling process, allowing standard work time to serve as a basis for scheduling planning, shop-floor execution, subsequent monitoring, and future employee performance evaluation.
    Finally, this study combines Statistical Process Control (SPC) with Arena discrete-event simulation to verify the ability of control charts to detect abnormal work time when mean shifts and variance expansions occur. The results indicate that the low-code system not only supports the implementation of standard work time in shop-floor processes but also improves the completeness and traceability of work time data. In addition, company employees can participate in data maintenance and system improvement, reflecting the concept of citizen developers in low-code platforms and the continuous improvement philosophy of JJC.

    目錄ix 表目錄xiii 圖目錄xiv 1 緒論1 1.1 研究背景與動機1 1.2 研究目的4 1.3 研究架構6 2 文獻探討8 2.1 微生物發酵產業8 2.1.1 產品特性8 2.1.2 發展趨勢9 2.2 低程式碼平台10 2.2.1 低程式碼平台之概念與發展11 2.2.2 低程式碼平台之應用特性與優勢12 2.2.3 低程式碼平台之限制與治理議題13 2.2.4 Microsoft Power Platform14 2.3 iSM資訊流分析15 2.3.1 iSM績效指標16 2.3.2 iSM繪製方式與符號說明17 2.4 自働生產管理環(Jidoka-JIT Cycle)19 2.4.1 JJC 1.0:建立現場改善文化20 2.4.2 JJC 2.0:數位化與精實管理之融合21 2.4.3 JJC 3.0:人工智慧工具之導入21 2.5 標準工時22 2.6 統計製程管制24 2.6.1 製程變異24 2.6.2 管制圖25 2.6.3 異常改善機制26 2.7 離散事件模擬27 2.7.1 模擬的特性28 2.7.2 離散事件模擬步驟29 2.7.3 隨機變數與隨機變量30 2.8 研究缺口31 3 研究方法33 3.1 標準工時系統34 3.1.1 系統建構流程34 3.1.2 資料前處理36 3.1.3 製程分類圖與資料矩陣建構38 3.1.4 標準工時訂定40 3.1.5 功能設計與系統整合41 3.2 員工日誌系統42 3.2.1 系統建構流程43 3.2.2 SharePoint架構44 3.2.3 員工日誌App架構47 3.3 工時監控機制49 3.3.1 工時監控流程49 3.3.2 管制圖建構與管制界限設定50 3.3.3 異常判定與標準工時更新機制51 3.4 模擬模式建構53 3.4.1 建立現況模型53 3.4.2 模擬模式驗證54 4 實證分析56 4.1 案例公司介紹56 4.1.1 案例公司背景說明56 4.1.2 排程系統現況分析60 4.1.3 標準工時系統現況資訊流圖63 4.1.4 員工日誌系統現況資訊流圖64 4.1.5 工時監控現況分析66 4.2 標準工時系統實踐67 4.2.1 資料前處理68 4.2.2 標準工時訂定70 4.2.3 系統整合與功能實作72 4.2.4 標準工時系統效益分析74 4.3 員工日誌系統實踐78 4.3.1 系統建置目的與架構設計78 4.3.2 串聯排程資料80 4.3.3 功能介紹81 4.3.4 員工日誌系統效益分析84 4.4 模擬模式建構與實驗設計88 4.4.1 現況模擬模式建構88 4.4.2 模擬模式驗證95 4.4.3 實驗情境設計97 4.4.4 模擬結果分析97 5 結論與建議101 5.1 研究結論101 5.2 未來建議102 參考文獻105

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