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研究生: 鄭家春
Zheng, Jia-Chun
論文名稱: 運用ANSYS FLUENT®及gPROMS®建立三維度殼管式反應器模型
Three Dimensions CFD modeling of a shell and tube reactor using ANSYS FLUENT® and gPROMS®
指導教授: 吳煒
Wu, Wei
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 97
中文關鍵詞: 殼管式反應器苯酚合成CFDANSYS FLUENT®gPROMS®
外文關鍵詞: Shell and Tube Reactor, Phenol Synthesis, Computational Fluid Dynamics, ANSYS FLUENT®, gPROMS®
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  • 本研究針對苯酚廠反應器模擬,此反應器為2-Pass逆流型殼管式反應器,主反應物為過氧化氫異丙苯(Cumene Hydroperoxide,簡稱CHP)而產物為苯酚(Phenol)及丙酮(Acetone),結合ANSYS幾何建模、流體計算功能及gPROMS善於計算化學動力式的優點來模擬殼管式反應器的內部狀況。
    透過數值方法求解出流體動力學的控制方程式,從而模擬流場流動及熱傳現象,將殼管式反應器分解成離散元素,以找到溫度梯度、速度分佈及流體流線等變數,湍流模型選擇Standard k-ε模擬更精確的結果,幾何模型在ANSYS SpaceClaim中製作,接著進行幾何網格劃分,再用Fluent求解器計算模擬結果,而化學動力式由gPROMS建構,再以gO:CFD當作編譯器將gPROMS化學動力匯入ANSYS Fluent中計算結果。
    根據研究結果顯示,CHP進行熱裂解反應會釋放出大量的反應熱,若裂解反應在高溫環境下會導致工安事故,因此增加冷卻管數能有效地降低反應器溫度。

    This study is aimed at the simulation of a shell and tube reactor in a phenol plant. The main reactant is cumene hydroperoxide and the products are phenol and acetone. The reactor type is 2-Pass countercurrent shell and tube reactor. ANSYS® is used for geometric modeling and fluid dynamics calculation. The gPROMS® software is used to calculate chemical kinetics. In the pre-step of the simulation, we will cut the shell and tube reactor into many control volumes. Computational fluid dynamics uses numerical methods to solve control equations. To solve for variables such as temperature gradient, velocity distribution and fluid streamlines. The flow field flow, heat transfer phenomenon and concentration distribution are presented in three dimensions. This modelling technique considered fluid flows, liquid diffusion, heat transfer and chemical reactions. It is worth mentioning that a standard, two-equation, realizable k-εturbulence model is applied the field of turbulent flow. In addition, the material property parameter setting uses polynomial regression analysis. According to the research results, the thermal cracking reaction of CHP will release a large amount of reaction heat. If the cracking reaction is operated in a high temperature environment, it will cause industrial safety accidents so increasing the number of cooling tubes can effectively reduce the reactor temperature.

    摘要 I SUMMARY II INTRODUCTION III COMPUTATIONAL MODEL III RESULTS AND DISCUSSION VII CONCLUSION XII 致謝 XIII 目錄 XIV 圖目錄 XVII 表目錄 XXI 第一章 緒論 1 1.1前言 1 1.2 研究動機與目的 2 第二章 理論模式與數值方法 3 2.1 統御方程式(Governing Equation) 3 2.1.1連續方程式(Continuity Equation) 3 2.1.2動量方程式(Momentum Equation) 4 2.1.3能量方程式(Energy Conservation Equation) 5 2.1.4成分守恆方程式(Components conservation equation) 6 2.2 紊流方程式(Turbulence Equation) 8 2.3 數值方法 11 第三章 反應器物理模型及研究方法 14 3.1 模擬分析流程 14 3.1.1前處理(Pre-Processing) 14 3.1.2求解器(Solver) 15 3.1.3後處理(Post Processing) 15 3.2 殼管式反應器物理模型介紹 16 3.2.1反應器邊界條件 18 3.3 gPROMS程式碼編寫 20 3.3.1變數種類(Variable Type) 20 3.3.2建立化學反應模型(Models) 22 3.3.3計算分配及執行(Task and Process) 23 3.4 材料性質設定 25 3.4.1流體材料熱力學參數設定 25 3.4.2混合材料熱力學參數設定 41 3.4.3化學反應參數設定 43 第四章 結果與討論 45 4.1 殼管式反應器模擬結果 45 4.1.1反應器溫度分佈結果 47 4.1.2反應器濃度分佈結果 51 4.2流體流速對於反應器之影響結果 58 4.2.1反應器溫度分佈結果 59 4.2.2反應器濃度分佈結果 63 第五章 結論及未來延伸 68 參考文獻 70 附錄一 gPROMS Model程式碼 73 附錄二 gPROMS Task 程式碼 78 附錄三 gPROMS Process 程式碼 79 附錄四 殼管式反應器中間產物濃度分佈圖 83

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