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研究生: 吳佳憲
Wu, Chia-Shian
論文名稱: 金屬材料疲勞壽命評估系統設計
The Fatigue Evaluation System Design of Metal Material for ship building
指導教授: 林忠宏
Lin, Chung-Hung
學位類別: 碩士
Master
系所名稱: 工學院 - 系統及船舶機電工程學系
Department of Systems and Naval Mechatronic Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 59
中文關鍵詞: 疲勞壽命金屬材料
外文關鍵詞: Metal Material, Fatigue
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  • 本文主要在撰寫一套以Visual Basic 6.0撰寫的系統,並連結其他輔助軟體ANSYS 與MATLAB,來進行金屬材料疲勞破壞分析。主要目標是提供很容易上手的介面,透過視窗對話方式進行,程式透過介面接收使用者指令,配合輔助軟體進行計算,將分析結果輸出為本系統的目標。
    分析對象主要針對於船舶常用之鋼鐵材料、鋁合金材料。本文建立了S-N 法的壽命預估與裂縫進展兩種分析項目。在裂縫進展項目中,包含了貫穿裂縫、1/4 橢圓表面裂縫與1/2 橢圓表面裂縫形式。負荷形式方面,提供規則荷重、亂形荷重、暴風模式三種形式選擇。亂形荷重使用反函數法產生再利用雨滴法做歸納統計。暴風模式採用統計資料,得到不同暴風等級其波浪作用次數和力量大小。
    材料參數輸入方面,S-N法採用兩種輸入1.將實驗數據利用最小二乘方法作線性迴歸計算,求出一條適合直線方程式作預估2.已知 或 參數情況下由文獻計算出相關參數作預估。裂縫進展採用輸入裂縫長度、材料性質C、m值、應力強度因子K帶入Paris Law來作預估,當使用者不知材料性質C、m值時本程式提供由材料種類選擇作決定,或將實驗數據da/dN、△K利用最小二乘方法求得。
    應力集中部分利用ANSYS得到應力集中係數Kt配合應力強度修正因子Ma預估受應力集中時的裂縫進展。暴風模式對銲接構件造成的累積損害本文利用Miner的方法做損傷累計。
    最後將計算結果跟文獻對照本程式預估的準確性,對本程式的整體功能做個結論。

    This text is written about the system with the Visual Basic 6.0 and link the other auxiliary software ANSYS and MATLAB to analyze the fatigue fracture of the metal material. The main purpose is to offer the very simple interface to user. Talking through the window and receiving the order of the user by the interface, and cooperating with the auxiliary software for the calculation could output the analyzed result which is the goal of this system.
    The analytic target is the common steel material or aluminum alloy material of the ship building. We set up the two kinds of analytic projects that are the S-N law and the crack growth in this text. In the project of crack growth, it includes the through crack, the quarter-elliptical surface cracks, and the semi-elliptical surface crack. In load shape, it has three kinds of forms to choose. It includes the regular loading, the random loading, and the storm model. First, the random loading applies the inverse function and reuses the Rainflow Counting to generalize the statistics. Then, the storm model adopts the statistical data to receive the different storm winds of the grades, the cycles of the wave actions, and the size of the strength.
    In part of the material parameter inputs, the S-N law adopts two kinds of ways. 1. Utilizing the Least-square method to do the linear regression of experiment data. It figures out one fitting linear equation for the estimation. 2. To have the known parameter or , it calculates the relevant parameter of the computations from the reference. The Crack grown uses the length of crack, the material property C & m value, and the stress intensity factor K into the Paris Law figure. When the user unknown the C & m value of the material property, this program gives the user to choose the decision by the material type, or utilizing the Least-square method to get of da/dN &△K data.
    The stress concentration utilizes the ANSYS analysis to get the stress concentration factor Kt and cooperates with the stress intensity factor Ma to estimate the crack growth under the surface material of the stress concentration. Concerning the damage summing of the weld component in the storm model, we utilized the method of Miner.
    Finally, we contrast the program result with the references for the accuracy of the estimation and make the conclusion of this program function.

    摘 要I AbstractII 誌 謝III 目 錄IV 表目錄VII 圖目錄VIII 符號說明XI 第一章 緒論1 1.1研究動機目的1 1.2研究方法及步驟1 1.3本文架構3 第二章 相關理論回顧5 2.1 S-N法 5 2.2應力強度因子7 2.3裂縫進展Paris Law9 2.4雨滴法 11 2.5累積損傷法12 2.6韋伯分佈函數13 2.7應力比的影響14 2.8銲接構件疲勞設計S-N曲線15 2.9暴風評估16 第三章 程式架構17 3.1程式流程介紹17 3.2程式介面介紹19 3.2.1程式主介面19 3.2.2執行項目選擇介面20 3.2.3檔案選擇介面20 3.2.4 S-N法介面21 3.2.5裂縫進展選擇介面24 3.2.6貫穿裂縫介面25 3.2.7表面裂縫介面27 3.2.8 ANSYS分析介面28 3.2.9實驗數據計算介面29 3.3暴風模式30 3.4 ANSYS分析31 3.5 MATLAB分析32 第四章 程式執行結果與討論33 4.1 S-N法 33 4.2貫穿裂縫33 4.3表面裂縫36 4.3.1 1/4橢圓裂縫37 4.3.2 1/2橢圓裂縫39 4.4 ANSYS分析42 4.5 Matlab分析44 第五章 結論46 參考文獻47 附錄一49 附錄二53 附錄三54 附錄四55 附錄五56 自述59

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