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研究生: 藍詠翔
Lan, Yung-Hsiang
論文名稱: 瓷金結構a-C:H/Pt用於選擇性太陽吸收膜之研究
Cermet Structured a-C:H/Pt Thin Films for Using as Selective Solar Absorber Coatings
指導教授: 丁志明
Ting, Jyh-Ming
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 104
中文關鍵詞: 反應式磁控共濺鍍鉑金屬含氫非晶碳薄膜瓷金結構選擇性太陽吸收膜
外文關鍵詞: Reactive magnetron co-sputtering, Cermet structure, Selective solar absorber, Platinum containing hydrogenated amorphous carbo
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  • 本論文主要為研究以反應式磁控共濺鍍方法,製備雙層瓷金鉑金屬含氫非晶碳(a-C:H/Pt)結構之選擇性太陽吸收膜,其中探討濺鍍時通入不同甲烷流量以及濺鍍功率對於材料結構所造成的變化,並且由退火過後的表面型態以及材料結構當中,了解退火對於材料光學吸收率所造成的影響。本研究分為三個部份,前兩部份為分別對於單層a-C:H以及a-C:H/Pt薄膜進行特性分析。第三部份則以常溫下最佳化吸收率下製備的選擇性吸收膜退火並且進行特性分析。
    本文第一部份以碳靶材於濺鍍時通入甲烷得到a-C:H薄膜,實驗結果利用UV/VIS/NIR光譜儀得到a-C:H之穿透率以及光學能隙,並且由拉曼(Raman)光譜了解材料於退火後結構之變化,研究中發現退火後碳之結構中部份sp3鍵結轉變成sp2鍵結,並且造成光學能隙減低。第二部份則對不同濺鍍功率及甲烷流量下所得到a-C:H/Pt薄膜之結構進行特性分析,並且探討單層薄膜於退火後材料之特性變化。我們藉由X光繞射儀(XRD)以及拉曼光譜分別對a-C:H/Pt中的鉑以及含氫非晶碳進行微結構分析,場發射型掃描式電子顯微鏡(SEM)以及原子力顯微鏡(AFM)進行表面型態的觀察,X光光電子能譜儀(XPS)進行薄膜成份以及化學鍵結的分析。研究中發現含有鉑金屬的非晶碳薄同樣會於熱處理過後得到較多的sp2鍵結,並且於較高金屬含量的薄膜於退火之後產生微裂縫,而造成於吸收率上不同金屬含量於退火後具有不同的結果。
    本文第三部份則以常溫下多層結構所得到最佳化之參數進行熱處理,實驗中顯示於高金屬層及低金屬層分別使用110/60瓦的濺鍍功率可以得到最高的吸收率,因此我們以縱深XPS以及二次離子質譜儀(SIMS)了解此條件下退火處理之後元素的擴散效應,並且於穿透式電子顯微鏡(TEM)下觀察材料微結構,研究中顯示選擇基板的差異會對整個選擇性吸收膜的穩定性造成影響,並且造成光學吸收率上的改變。

    Platinum containing amorphous hydrogenated carbon (a-C:H/Pt) selective solar absorber coating exhibiting a double cermet structure were fabricated using a reactive magnetron co-sputter deposition process. The effect of various methane concentration and power on the microstructure were studied. And we analysed the effect of annealing on the optical absorptance from its morphology and microstructure. We separate three parts in the thesis. The characteristic of single layer a-C:H and a-C:H/Pt film was analysed in the former two parts. And the last part we annealed the sample which have the optimum parameter to analyse the characteristic.
    The first part in the thesis, the methane was flowed into the chamber to sputter with carbon target to get the a-C:H film. We used UV/VIS/NIR spectrophotometry to measure the transmittance of a-C:H and calculated its optical gap and used raman spectral to realize the difference of the structure after annealing. It is apparent that the sp3 ratio and the optical gap decrease after annealing. The Second part we analysed the characteristic of a-C:H/Pt film from various sputter power and methane concentration, and investigating the difference after annealing. From XRD and Raman spectral to analysis the structure of platinum and carbon, respectively. SEM and AFM were used to observe the morphology, and the chemical bonding state on the surface were investigated using XPS. It was found that the metal platinum embed in the amorphous carbon also provide higher sp2 ratio and films possess higher metal concentration was easily to produce the microcracks after annealing, leading to the different results in the optical properties from the various metal concentration.
    In the third part, we annealing the multilayer structure respectively using 110/60 W for high metal layer and low metal layer which have the optimum absorptance in the room temperature. XPS and SIMS depth profile were used to understand the diffusion effect after annealing, and to observe the microsture from TEM. It has found that the using of Cu substrate would affect the thermal stability, and change the optical absorptance

    中文摘要 I 英文摘要 II 誌謝 IV 總目錄 V 圖目錄 VIII 表目錄 XII 第一章 緒論 1 第二章 理論基礎與文獻回顧 3 2-1太陽能選擇性吸收膜原理及特性 3 2-1-1輻射熱傳 3 2-1-3 選擇性吸收表面之基本原理 6 2-2太陽能收集器 11 2-2-1平板型太陽能收集器 11 2-2-2集中型太陽能收集器 13 2-2-3收集器之性能概論 14 2-3選擇性吸收膜 16 2-3-1選擇性吸收膜的種類 16 2-3-2金屬-介電質複合膜結構 16 2-4材料基本性質 20 2-4-1 碳薄膜之基本性質及其結構 20 2-4-2 選擇性吸收膜材料選擇 20 2-5複合介質介電常數之等效介質理論 23 2-6 研究動機與目的 25 第三章 實驗方法與儀器設備 26 3-1 實驗流程 26 3-2 實驗材料 27 3-3 基板裁製與清洗 27 3-4 真空系統 28 3-5 薄膜濺鍍參數 29 3-6 真空退火系統 30 3-7 特性分析 31 第四章 結果與討論 37 4-1 含氫非晶碳薄膜(a-C:H)之成長與特性分析 37 4-1-1 沈積速率 37 4-1-2 結構分析 39 4-1-3 光學特性分析 43 4-2 鉑金屬含氫非晶碳膜(a-C:H/Pt)薄膜成長與特性分析 48 4-2-1沈積速率 48 4-2-2結構分析 50 4-2-3表面特性分析 63 4-2-4光學特性分析 70 4-3 多層選擇性吸收膜特性分析 79 4-3-1縱深成份分析 79 4-3-2 結構分析 82 4-3-3 表面特性分析 88 4-3-4 光學特性分析 91 第五章 結論 99 第六章 參考文獻 100

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