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研究生: 陳育附
Chen, Yu-Fu
論文名稱: 凝膠成型之食品三維列印機台整合研究
Research on Integration of Food 3D Printing for Gel Forming
指導教授: 賴維祥
Lai, Wei-Hsiang
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 80
中文關鍵詞: 食品三維列印積層製造凝膠自動恆溫控制點膠機
外文關鍵詞: Food three-dimensional printer, Additive manufacturing, Gel material, Dispenser.
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  • 食品三維列印是將積層製造的技術應用於食品,而目前食品三維列印機可印製出多種食材,但更換不同的食材必須改變材料的添加配方以及列印參數,因此本研究將開發出印製凝膠外殼之食品三維列印機,印製出凝膠外殼再置入食材,簡化列印前的繁雜步驟。
    本研究分為兩大部分,第一部分是機台整合,第二部分是列印參數優化。選擇材料擠製成型的塑料三維列印機來改裝,將把自動恆溫控制點膠機作為三維列印機台的擠出機構,此部分要讓兩台機台之間作通訊轉換,將機台列印時發出擠出控制訊號轉換為點膠機的擠出控制訊號,成功整合兩個機台,且將機台改裝為遠端進料,能夠增加儲存料槽的容量,不被機台負重能力而限制物件大小。
    第二部分為參數優化,經過不斷的實驗迭代,通過改變軸移動速度及擠出壓力的參數,找出較佳的參數實驗數據,方形測試顯示了在氣壓4kg/cm2、軸移動速度180mm/min,讓凝膠材料成功列印出幾何殼狀的物件,最後實驗三維圖形堆疊列印,對於下寬上窄的實心圖形,列印成功成型,且堆疊狀態良好,可疊到高度20mm;對於下窄上寬的疊堆成型,上方圖形對於下方圖形有一定限制,角度大約不得低於約59°。

    Recently, 3D food printers on the market are capable of printing various kinds of food, but printing parameters will be changed, which depend on ingredients. Therefore, to simplify the preparation progress, this research aims to develop a printer to be able to print edible gel-shells, in which various kinds of ingredients can be replaced.
    The whole research is separted into two parts. The first part, a material extrusion plastic 3D printer is selected as the foundation, then a dispenser with an auto-thermostat function as extrusion mechanism is further integrated. To successfully integrate these machines, it requires transforming the communication between them; Extrusion control signals from the printer are converted into dispensing control signals for the dispenser during the printing process. To acquire a bigger tank, the machine is modified with remote material feeding so that the size of the ingredient would not be limited by the load capacity.
    The second part, the optimization parameters from experiment data is found by continuous iteration as the axial movement and the extrusion pressure until the machine successfully printed out geometrical shell objects. The printing process has the best performance under the air pressure at 4 kg/cm2 and the axis moving velocity at 180 mm/min. In order to print successfully, the experiment will let the upper layer offset distance to find the maximum critical angle which are 59 degrees.

    中文摘要 i Research on Integration of Food 3D Printing for Gel Forming ii 誌謝 v 目錄 vi 圖目錄 ix 表目錄 xii 第一章 緒論 1 1-1 研究動機與目的 2 1-3研究方法與步驟 3 第二章 文獻回顧及探討 5 2-1 積層製造技術介紹 5 2-1-1 材料擠製成型(Material Extrusion,ME) 6 2-1-2 黏著劑噴印成型(Binder Jetting,BJ) 8 2-2 食品三維列印技術與相關介紹 9 2-2-1材料擠製成型技術與食品之應用 9 2-2-2 黏著劑噴印成型技術與食品之應用 13 2-3 文獻回顧 15 第三章 機台選擇及機構設計 22 3-1機台選擇 22 3-1-1 Prusa i3規格 24 3-1-2韌體控制 31 3-2 擠出方法的介紹 36 3-2-1 貫通軸步進馬達 37 3-1-2 氣壓-時間點膠機 40 第四章 擠出機構設計與機台整合 43 4-1 擠出機構設計 43 4-1-1擠出噴頭設計 43 4-1-2擠出機構 45 4-2 機台整合 47 4-2-1點膠機擠出控制 48 4-2-2 Prusa i3擠出控制 49 4-2-3 通訊之轉換 51 第五章 參數設定與列印測試 55 5-1 參數設定及優化 55 5-1-1點膠機 57 5-1-2步進馬達 66 5-1-3優劣比較 69 5-2 列印實測與食材填充 71 5-3三維圖形堆疊 72 第六章 結論與未來工作 76 6-1 結論 76 6-2 未來工作 77 參考文獻 78

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