| 研究生: |
郭家瑜 Kuo, Chia-Yu |
|---|---|
| 論文名稱: |
同時採用預燒與預防保養之最佳二維保固政策 A Two-Dimensional Warranty with Burn-In and Preventive Maintenance |
| 指導教授: |
黃宇翔
Huang, Yeu-Shiang |
| 學位類別: |
碩士 Master |
| 系所名稱: |
管理學院 - 工業與資訊管理學系 Department of Industrial and Information Management |
| 論文出版年: | 2018 |
| 畢業學年度: | 106 |
| 語文別: | 中文 |
| 論文頁數: | 57 |
| 中文關鍵詞: | 系統可靠度 、浴缸曲線 、二維保固 、預燒 、預防保養 |
| 外文關鍵詞: | System Reliability, Bathtub Curve, Two-Dimensional Warranty, Burn- In, Preventive Maintenance |
| 相關次數: | 點閱:90 下載:2 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
隨著科技不斷進步,高科技產品之系統組成越來越複雜,消費者對於產品可靠度要求更是提高。在產品生產過程中,機台一旦出現問題,導致產線必須停機維修,不但影響原定生產計劃,造成消費者損失,也使消費者對廠商不信任,影響後續合作關係,形成雙輸局面。近年來,提供產品保固服務已成為市場上常見的行銷方式之一,一方面,保固可視為廠商對產品品質之信心,有助於吸引消費者購買產品;另一方面,廠商為了降低保固成本,而更著重於提升產品品質,產生正向循環。然而,保固策略隨著產品日漸複雜,提供之服務也越來越多樣化,如何提供有利於廠商以及消費者之保固服務,成為廠商面臨之重大挑戰。
本研究以廠商角度出發,透過建構二維保固成本模型,分析採用預燒試驗與否之成本表現,提供廠商在不同情境下之決策方針。本研究針對較複雜或大型之產品,如汽車、車床或工業用機械等,搭配二維保固販售,並加入預燒以及預防性保養政策進行探討。在早夭期階段,對產品採用加速預燒試驗,目的為篩選早期失效產品,避免失效品流入市場,並透過加速程度縮短預燒時間;而使用期以及磨耗期階段,則透過周期性預防保養,並引用虛擬年齡概念在固定期間對產品進行不完美維修,目的為避免產品在使用過程中失效,以降低使用者損失,同時減少廠商保固成本,透過演算法求得最佳預燒時間以及最佳預防保養間隔,使廠商保固成本最小化。我們發現當保固維修成本高以及產品早期失效率高時,廠商採用預防保養之決策較佳,且透過敏感度分析我們也發現,保固維修成本對廠商總保固成本造成之影響最大。
This study investigates a two-dimensional warranty for a complex and large scale product, such as a vehicle, lathe, or industrial machinery, with consideration of
burn-in and preventive maintenance. Two-dimensional warranties consider both usage and age, which are different from one-dimensional ones that only consider
age, for different types of consumers. For example, vehicles are often sold with basic warranties of three years or 10 thousand kilometers, and the warranty would
be terminated when either the age or usage reaches the predetermined requirement.
Burn-in is the testing process to identify defective products under supervised
conditions and prevent the introduction of products, which may have failures occurred, in the premature period to the market. Periodic preventive maintenance
can reduce the occurrence of unexpected failures under normal usage, prevent consumers’ loss, and decrease the warranty cost. Previous studies on one-dimensional
or two-dimensional warranties often investigated preventive maintenance policies and the integration of warranties and burn-in. Research on the integration of burn-in and preventive maintenance into two-dimensional
warranties has not been extensively studied. Thus, this study investigates the optimal two-dimensional warranty with consideration of the burn-in and preventive maintenance to reduce the product failure rate with the aim of minimizing the costs for the firm.
Baik, J., Murthy, D. N. P. & Jack N. (2004). Two-dimensional failure modeling with minimal repair. Naval Research Logistics, 51(3), 345-362.
Bartholomew-Biggs, M., Zuo, M. J. & Li, X. (2009). Modelling and optimizing sequential imperfect preventive maintenance. Reliability Engineering & System Safety, 94(1), 53-62.
Cha, J. H. & Mi, J. (2005). Optimal burn-in procedures in a generalized environment. International Journal of Reliability, Quality and Safety Engineering, 12(3), 189-201.
Chen, T. & Popova, E. (2002). Maintenance policies with two-dimensional warranty. Reliability Engineering & System Safety, 77(1), 61-69.
Chien, Y. H. (2008). A general age-replacement model with minimal repair under renewing free-replacement warranty. European Journal of Operational Research, 186(3), 1046-1058.
Djamaludin, I., Murthy, D. N. P. & Kim, C. S. (2000). Warranty and preventive maintenance. International Journal of Reliability, Quality and Safety Engineering, 08(2), 89-107.
He, S., Zhang, Z., Zhang, G. & He, Z. (2017). Two-dimensional base warranty design based on a new demand function considering heterogeneous usage rate. International Journal of Production Research, In Press,1-15.
Hu, Q., Bai, Y., Zhao, J. & Cao, W. (2015). Modeling spare parts demands forecast under two-dimensional preventive maintenance policy. Mathematical Problems in Engineering, 728241.
Huang, H. Z., Liu, Z. J. & Murthy, D. N. P. (2007). Optimal reliability, warranty and price for new products. IIE Transactions, 39(8), 819-827.
Huang, Y. S., Chen, E. & Ho, J. W. (2013). Two-dimensional warranty with reliability-based preventive maintenance. IEEE Transactions on Reliability, 62(4), 898-907.
Huang, Y. S., Gau, W. Y. & Ho, J. W. (2015). Cost analysis of two-dimensional warranty for products with periodic preventive maintenance. Reliability Engineering & System Safety, 134, 51-58.
Huang, Y. S., Huang, C. D. & Ho, J. W. (2017). A customized two-dimensional extended warranty with preventive maintenance. European Journal of Operational Research, 257(3), 971-978.
Huang, Y. S. & Yen C. (2009). A study of two-dimensional warranty policies with preventive maintenance. IIE Transactions, 41(4), 299-308.
Iskandar, B. P. & Murthy, D. N. P. (2003). Repair-replace strategies for two-dimensional warranty policies. Mathematical and Computer Modelling, 38(11-13), 1233-1241.
Iskandar, B. P., Murthy, D. N. P. & Jack, N. (2005). A new repair-replace strategy for items sold with a two-dimensional warranty. Computers & Operations Research, 32(3), 669-682.
Jack, N., Iskandar, B. P. & Murthy, D. N. P. (2009). A repair–replace strategy based on usage rate for items sold with a two-dimensional warranty. Reliability Engineering & System Safety, 94(2), 611-617.
Jiang, R. & Jardine, A. K. S. (2007). An optimal burn-in preventive-replacement model associated with a mixture distribution. Quality and Reliability Engineering International, 23(1), 83-93.
Kim, C. S., Djamaludin, I. & Murthy, D. N. P. (2004). Warranty and discrete preventive maintenance. Reliability Engineering & System Safety, 84(3), 301-309.
Kim, H. G. & Rao, B. M. (2000). Expected warranty cost of two-attribute free-replacement warranties based on a bivariate exponential distribution. Computers & Industrial Engineering, 38(4), 425-434.
Kim, K. O. & Kuo, W. (2003). A general model of heterogeneous system lifetimes and conditions for system burn-in. Naval Research Logistics, 50(4), 364-380.
Kim, K. O. & Kuo, W. (2009). Optimal burn-in for maximizing reliability of repairable non-series systems. European Journal of Operational Research, 193(1), 140-151.
Kim, K. O. & Kuo, W. (2011). Component and system burn-in for repairable systems. IIE Transactions, 43(11), 773-782.
Manna, D. K., Pal, S. & Sinha, S. (2007). A use-rate based failure model for two-dimensional warranty. Computers & Industrial Engineering, 52(2), 229-240.
Manna, D. K., Pal, S. & Sinha, S. (2008). A note on calculating cost of two-dimensional warranty policy. Computers & Industrial Engineering, 55(4), 1071-1077.
Mi, J. (1997). Warranty policies and burn-in. Naval Research Logistics, 44(2), 199-209.
Moghaddam, K. S. & Usher, J. S. (2011). Preventive maintenance and replacement scheduling for repairable and maintainable systems using dynamic programming. Computers & Industrial Engineering, 60(4), 654-665.
Park, M. & Pham, H. (2012). A new warranty policy with failure times and warranty servicing times. IEEE Transactions on Reliability, 61(3), 822-831.
Perlstein, D., Jarvis, W. H. & Mazzuchi, T. A. (2001). Bayesian calculation of cost optimal burn-in test durations for mixed exponential populations. Reliability Engineering & System Safety, 72(3), 265-273.
Shafiee, M., Finkelstein, M. & Zuo, M. J. (2013). Optimal burn-in and preventive maintenance warranty strategies with time-dependent maintenance costs. IIE Transactions, 45(9), 1024-1033.
Sheu, S. H. & Chien, Y. H. (2005). Optimal burn-in time to minimize the cost for general repairable products sold under warranty. European Journal of Operational Research, 163(2), 445-461.
Soro, I. W., Nourelfath, M. & A¨ıt-Kadi, D. (2010). Performance evaluation of multi-state degraded systems with minimal repairs and imperfect preventive maintenance. Reliability Engineering & System Safety, 95(2), 65-69.
Su, C. & Wang, X. (2016). Optimal upgrade policy for used products sold with two-dimensional warranty. Quality and Reliability Engineering International, 32(8), 2889-2899.
Taghipour, S. & Banjevic, D. (2011). Periodic inspection optimization models for a repairable system subject to hidden failures. IEEE Transactions on Reliability, 60(1), 275-285.
Tsai, C. C., Tseng, S. T. & Balakrishnan, N. (2011). Optimal burn-in policy for highly reliable products using gamma degradation process. IEEE Transactions on Reliability, 60(1), 234-245.
Tseng, S. T., Tang, J. & Ku, I. H. (2003). Determination of burn-in parameters and residual life for highly reliable products. Naval Research Logistics, 50(1), 1-14.
Tsoukalas, M. Z. & Agrafiotis, G. K. (2013). A new replacement warranty policy indexed by the product’s correlated failure and usage time. Computers & Industrial Engineering, 66(2), 203-211.
Varnosafaderani, S. & Chukova, S. (2012). A two-dimensional warranty servicing strategy based on reduction in product failure intensity. Computers & Mathematics with Applications, 63(1), 201-213.
Wang, J., Zhou, Z. & Peng, H. (2017). Flexible decision models for a two-dimensional warranty policy with periodic preventive maintenance. Reliability Engineering & System Safety, 162, 14-27.
Wang, X. & Su, C. (2016). A two-dimensional preventive maintenance strategy for items sold with warranty. International Journal of Production Research, 54(19), 5901-5915.
Wang, Y., Liu, Z. & Liu, Y. (2015). Optimal preventive maintenance strategy for repairable items under two-dimensional warranty. Reliability Engineering & System Safety, 142, 326-333.
Wu, C. C., Chou, C. Y. & Huang, C. (2007). Optimal burn-in time and warranty length under fully renewing combination free replacement and pro-rata warranty. Reliability Engineering & System Safety, 92(7), 914-920.
Wu, S. & Clements-Croome, D. (2007). Burn-in policies for products having dormant states. Reliability Engineering & System Safety, 92(3), 278-285.
Wu, S. & Zuo, M. J. (2010). Linear and nonlinear preventive maintenance models. IEEE Transactions on Reliability, 59(1), 242-249.
Xiang, Y., Coit, D. W. & Feng, Q. (2014). Accelerated burn-in and condition-based maintenance for n-subpopulations subject to stochastic degradation. IIE Transactions, 46(10), 1093-1106.
Ye, Z. S., Shen, Y. & Xie, M. (2012). Degradation-based burn-in with preventive maintenance. European Journal of Operational Research, 221(2), 360-367.
Ye, Z. S., Tang, L. C. & Xie, M. (2014). Bi-objective burn-in modeling and optimization. Annals of Operations Research, 212(1), 201-214.
Ye, Z. S., Murthy, D. N. P., Xie, M & Tang, L. C. (2013). Optimal burn-in for repairable products sold with a two-dimensional warranty. IIE Transactions, 45(2), 164-176.
Ye, Z. S. & Murthy, D. N. P. (2016). Warranty menu design for a two-dimensional warranty. Reliability Engineering & System Safety, 155, 21-29.
Yeh, R. H., Chen, M. Y. & Lin, C. Y. (2007). Optimal periodic replacement policy for repairable products under free-repair warranty. European Journal of Operational Research, 176(3), 1678-1686.
Yeh, R. H. & Lo, H. C. (2001). Optimal preventive-maintenance warranty policy for repairable products. European Journal of Operational Research, 134(1), 59-69.
Yuan, T. & Kuo, Y. (2010). Bayesian analysis of hazard rate, change point, and cost-optimal burn-in time for electronic devices. IEEE Transactions on Reliability, 59(1), 132-138.
Yun, W. Y., Lee, Y. W. & Ferreira, L. (2002). Optimal burn-in time under cumulative free replacement warranty. Reliability Engineering & System Safety, 78(2), 93-100.
Yun, W. Y., Murthy, D. N. P. & Jack, N. (2008). Warranty servicing with imperfect repair. International Journal of Production Economics, 111(1), 159-169.
Zequeira, R. I. & Bérenguer, C. (2006). Periodic imperfect preventive maintenance with two categories of competing failure modes. Reliability Engineering & System Safety, 91(4), 460-468.