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研究生: 霍俊文
Huo, Chun-Wen
論文名稱: 以硫酸處理之二氧化鋯觸媒對於游離脂肪酸甲酯化反應之研究
Esterification of Free Fatty Acids with Methanol Using Sulfated Zirconia
指導教授: 陳炳宏
Chen, Bing-Hung
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 76
中文關鍵詞: 生質柴油酯化反應固體酸性觸媒氧化鋯脂肪酸
外文關鍵詞: Biodiesel, Esterification, Solid acid catalyst, Zirconium dioxide, Sulfated zirconia, Free Fatty Acid, Water
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  • 近年來,由於石油存量有限,生質柴油因可再生的關係,愈來愈受到重視。傳統上,生質柴油是利用動植物油脂中的三酸甘油酯與短碳鏈醇的轉酯化反應製造而得。但是在油脂中,除了三酸甘油酯外,還含有一部分的脂肪酸。這些脂肪酸可以與短碳鏈醇利用酯化反應,使生質柴油的產量增加。酯化反應中須要用到酸性觸媒,而常用到的酸有勻相觸媒的硫酸、鹽酸及硝酸,然而,勻相觸媒在再生與分離的步驟中比較困難,會造成成本上的增加。因此,便考慮以非勻相的固體酸性觸媒取代勻相的液體酸性觸媒。
    在本研究中,以月桂酸及棕櫚酸與甲醇進行酯化反應,並利用帶有硫酸根的氧化鋯來進行催化,藉此找出較佳的反應條件。一般酯化反應會選擇在無水的條件下進行會有較高的轉化率,但是考慮到原料可能會含有水分,所以實驗中也試著加入水分來探討對於生質柴油酯化反應的影響。
    從本研究發現,酯化反應中利用帶有硫酸根的氧化鋯,會有不錯的催化效果,而反應物中脂肪酸碳鏈愈長,反應速率也會愈快。水分對於酯化反應的影響,系統在單一相時,轉化率下降會較兩相時來得顯著。

    Biodiesel has received much attention, because it is renewable. In general, biodiesel is produced from transesterification of oils or esterification of free fatty acids (FFAs) with alcohols of low molecular weight by using alkaline catalysts. However, if the raw oils contain high levels of free fatty acids, acidic catalysts are preferentially used for efficient production of biodiesel to avoid saponification under basic conditions. Among various acidic catalysts, sulfuric acid, hydrochloric acid and nitric acid are commonly used. Nonetheless, it is difficult to regenerate these catalysts after esterification process. Consequently, heterogeneous acidic catalysts are considered, instead. In this study, a solid acid catalyst, viz. sulfated zirconia (SO42-/ZrO2), was employed to catalyze the esterification of selected free fatty acids, namely lauric and palmitic acids, with methanol. Generally, a high production yield of fatty acid methyl ester (FAME) near 96% could be obtained in this work. Furthermore, water is one of the main products in FFA esterification and, therefore, its presence in excess undoubtedly will hinder the esterification reaction. Unfortunately, water is always unavoidably present in raw FFA materials. Hence, effect of water on FFA esterification in presence of sulfated zirconia was also investigated. Even with presence of water in the reacting system as much as 10 wt% compared to the combined weight of FFAs and methanol, sulfated zirconia can still catalyze the esterification process.

    摘要 I 目錄 IV 表目錄 X 第一章  緒論 1 1-1前言 1 1-2研究動機與目的 3 第二章  文獻回顧 6 2-1生質柴油的起源 6 2-1-1植物油燃料之簡介 6 2-1-2植物油燃料之缺點 7 2-1-3改善植物油燃料缺點與殘留之問題 8 2-2生質柴油的發展 11 2-2-1生質柴油的特性 11 2-2-2生質柴油的原料及製造 14 2-2-3生質柴油規格化及其標準規範 14 2-2-4生質柴油的生產概況與趨勢 19 2-2-4-1國際生質柴油發展概況 19 2-2-4-2國內生質柴油發展現況 20 2-2-5生質柴油的可行性與經濟性分析 22 2-3轉酯化反應 24 2-3-1鹼催化反應 24 2-3-2酸催化反應 26 2-3-3酶催化反應 28 2-3-4超臨界流體生產生質柴油 29 2-3-5超音波技術生產生質柴油 30 2-3-6各生產方式比較 30 2-4酯化反應 32 2-4-1勻相催化反應 33 2-4-2非勻相催化反應 33 2-4-3吸附基本原理 35 2-4-3-1物理吸附 35 2-4-3-2化學吸附 36 2-4-4 等溫吸附模式 36 2-4-5 等溫吸附曲線 39 2-4-6 孔洞型態分類 41 2-4-7 孔洞大小分佈測定 44 第三章  實驗 46 3-1實驗藥品 46 3-2實驗設備 47 3-3酸性固體觸媒製備 47 3-4脂肪酸甲酯檢量線的製作 48 3-4酯化反應 48 3-5脂肪酸轉化率分析 48 3-6觸媒再生製備 49 3-7酸性固體觸媒分析 49 第四章  結果與討論 52 4-1酸性觸媒催化生產生質柴油之可行性分析 53 4-2固體酸性觸媒SO42-/ZrO2 54 4-3利用固體酸性觸媒SO42-/ZrO2進行酯化反應 57 4-4水分對酯化反應的影響 61 4-5觸媒耐用性測試 68 4-6觸媒應用於酯化及轉酯化油藻體 69 第五章  結論 70 5-1 結論 70 5-2 未來工作 71 參考文獻 72

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