| 研究生: |
莊堯智 Chuang, Yao-Chih |
|---|---|
| 論文名稱: |
利用雷射合金化改善鋁合金磨耗性質之研究 A Study on the Wear Characteristics of Aluminum alloys by Laser Surface alloying |
| 指導教授: |
李世欽
Lee, Shih-Chin |
| 學位類別: |
博士 Doctor |
| 系所名稱: |
工學院 - 材料科學及工程學系 Department of Materials Science and Engineering |
| 論文出版年: | 2006 |
| 畢業學年度: | 94 |
| 語文別: | 中文 |
| 論文頁數: | 129 |
| 中文關鍵詞: | 雷射合金化 、磨耗 、鋁合金 |
| 外文關鍵詞: | aluminum alloy, sliding wear, laser surface alloying (LSA) |
| 相關次數: | 點閱:122 下載:1 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本研究探討添加純鎳粉、鎳基自熔合金(Ni base powder)和鈷基自熔合金(Co base powder)粉末與鋁合金經CO2雷射合金化後,觀察顯微組織、硬度變化、熱處理(T6)效應及磨耗性質之影響。實驗結果顯示:純鎳粉經雷射合金化只有單一析出物Al3Ni產生。然而,鎳基自熔合金層依形成組織結構不同可分三區域:I區、II區和III區;鈷基合金層可分為兩個區域:IV區和V區。其組成主要取決於冷卻速率快慢及合金元素富集所致:I區因冷卻速率最快,因此形成具有方向性排列之Al3Ni微細等軸晶,而II區組織為較大Al3Ni2樹枝狀晶。經Ni、Cr元素分析和TEM觀察,III區相為Al-Ni-Cr之非晶質結構。介於II、III區之間界面層析出相以AlNi(Simple Cubic structure)和Al8Cr5(Rhombohedral structure)。在鈷基自熔合金層方面:最外層IV區為環狀排列之Al9Co2組織而內層V區為Al13Co4及Al7Cr。在硬度方面,結果顯示:純鎳粉經雷射合金化後,硬度較基材僅些微增加。鎳基自熔合金增加3-19倍。鈷基自熔合金硬度增加2-11倍。在常溫磨耗方面:鎳基自熔合金磨耗阻抗增加3-10倍,鈷基自熔合金2-7倍(15-35N),高溫磨耗部分鎳基、鈷基自熔合金磨耗阻抗增加3倍,且臨界轉換溫度比基材高約50℃
The surface microstructures of 6061 Al-Mg-Si alloy coated with laser surface alloyed (LSA) pure Ni, Ni base and Co base powder and the microstructure, hardness, and sliding wear performance have been investigated. Experimental results show that there are three regions, as region I, region II and region III in LSA Ni base powder treated specimen. Two regions, IV and V are observed in the LSA Co base treated specimen. The Al3Ni and Al3Ni2 compounds appear in the region I and region II, respectively. The Al-Ni-Cr amorphous structure can be observed in the region III. The Al9Co2 particles with a network structure are present in region IV and block-like Al13Co4 and Al7Cr are distributed in region V. The hardness of the LSA Ni and Co base specimens is much higher than the Al-matrix. Compared with the Al-matrix, the LSA Ni and Co base specimens have excellent sliding wear performance. They have lower friction coefficient and wear rate. The critical temperature of sliding wear resistance of LSA specimen is higher than that of Al-matrix by about 50°C.
[1] R. Pawlak and T. Raczynski, Mater. Sci. Eng., A168, 1993, pp.67–70.
[2] G. Shafrestieu, M. Langohr and F. Maisenhalder, Surf. Coat. Technol., 45,1991, pp.417-423.
[3] M. Pierantoni, J. D. Wagniere and E. Blank, Mater. Sci. Eng., A110
, 1989, pp.L17–L21.
[4] 關振中,“激光加工工藝手冊”,中國計量出版社,1998
[5] 王家金,“激光加工技術’’,中國計量出版社,1992
[6] Y. B. Liu, J. D. Hu, Z. Y. Cao and P. K. Rohatgi, Wear, 206, 1997, pp.83-86.
[7] T. M. Yue, Y. X. Wu and H. C. Man, Surf. Coat. Technol., 114, 1999 pp.13-18.
[8] H. C. Man, S. Zhang, T. M. Yue and F. T. Cheng, Surf. Coat. Technol., 148, 2001, pp.136-142.
[9] L. J. Yang, Comp. Sci. Technol., 63, 2003, pp.575-583.
[10] Q. Ming, L. C. Lin and Z. D. Chen, Surf. Coat. Technol., 106, 1998, pp.174-182.
[11] C. T. Kwok, F. T. Cheng and H. C. Man, Surf. Coat. Technol., 107, 1998, pp.31-40.
[12] 劉以明, “線材切刀應用於雷射鈷基披覆層與熱處理之研究”,國立高雄第一科技大學碩士論文, 2002.
[13] G. Y. Liang and T. T. Wong, Surf. Coat. Technol., 89, 1997, pp. 121-126.
[14] W. J. Tomlinson and A. S. Bransden, J. Mater. Sci. Lett., 13, 1994, pp. 1086-1088.
[15] L. Dubourg and F. Hlawka, A. Cornet, J. Phys. IV 10, 2000, pp. 137- 144.
[16] Y. Y. Qui, A. Almeida and R. Vilar, J. Mater. Sci., 33, 1998, pp.2639-2651.
[17] Y. Y. Qui, A. Almeida and R. Vilar, Scr. Metal. Mater., 33 (6), 1995, pp. 863-870.
[18] L. R. Katipelli, A. Agarwal and N. B. Dahotre, Applied Surf. Sci., 153, 2000, pp.65–78
[19] K. H. W. Seah, L. Lu, S. C. Sharma, J. Venkatwsh and B. M. Girish, Composites, Part A, 28A, 1997, pp.113-119.
[20] A. Ohmori and K. Kamada, Trans. JWRI , 20 (1), 1991, pp.137-139.
[21] D. K. Das, Surf. Coat. Technol., 64, 1994, pp.11-15.
[22] K. H. W. Seah, S. C. Sharma and B. M. Girish, Composites, Part A, 28A, 1997, pp.251-256.
[23] L. I. Chan, W. H. Lu and H. L. Lee, Chinese Journal of Materials Science, 24, No.3, 1992, pp.171-182.
[24] T. Suganuma and A. Tanaka, J. of the Iron and Steel Inst. of Japan, 1989, pp.376-383.
[25] A. Mortensen and M. J. Koczak, JOM, March, 1993, pp.10-18.
[26] F. A. Girot, J. M. Quenisset and R. Naslain, Comp. Sci. and Technol., 30, 1987, pp.155-184.
[27] D. Huda, M. A. Eibradie and M. S. J. Hashmi, J. Mater. Proc. Technol., 37, 1993, pp.529-541.
[28] K. Funatani and K. Kurosawa, Adv. Mater. & Proc., 146, No.6, 1994, pp.27-29.
[29] G. Straffelini, F. Bonollo, A. Molinari and A. Tiziani, Wear, 211, 1997, pp.192-197.
[30] C. Garcia-Cordovilla, J. Narciso and E. Louis, Wear, 192, 1996, pp.170-177.
[31] A. K. Jha, S. V. Prasad and G. S. Upadhyaya, Wear, 133, 1989,
pp.163-172.
[32] A. Houndri, S. polymens, Y. Chrtssoulakis and D. Pantelis, Metal. Trans. A, 23A, pp.1992-1801.
[33] T. T. Wong, G. Y. Liang and C. Y. Tang, J. Mater. Proc. Technol., 66, 1997, pp.172-178.
[34] F. Fouquent and E. Szmatula, Mater. Sci. Eng., 98, 1988, pp.305-308.
[35] T. T. Wong , G. Y. Liang , B. L. He and C. H. Woo, J. Mater. Proc. Technpl., 100, 2000, pp.142-146.
[36] G. Y. Liang and J. Y. Su, Mater. Sci. and Eng., 290, 2000, pp.207–212.
[37] D. Jianxin, Ceram. Inter., 27, 2001, pp.135-141.
[38] S. Ariely, J. Shen, M. Bamberger, F. Dansieger and H. Hugel, Surf. Coat. Technol., 45, 1991, pp.403-408.
[39] L. Renaud, F. Fouquent, J. P. Millet and J. L. Crolet, Surf. Coat. Technol., 45, 1991, pp.449-456.
[40] Y. B. Liu, J. D. Hu, Z. Y. Cao and P. K. Rohatgi, Wear, 206, 1997, pp.83-86.
[41] C. T. Kwok, F. T. Cheng and H. C. Man, Mater. Sci. and Eng., A290, 2000, pp.55–73.
[42] W. J. Tomlinson and A. S. Bransden, Wear, 185, 1995, pp.59-65.
[43] K. Budinski, Surface Engineering for Wear Resistance, Prentice-Hall, Englewood Cliffs, NJ, 1988, pp.30-33.
[44] J. Larsen-Basse, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1983, pp.161-166.
[45] P. L. Hurricks, Wear, 26, 1973, pp.285-304.
[46] E. Hornbogen, Wear, 33, 1975, pp.251-259.
[47] K. H. Zum Gahr, Microstructure and wear of materials, Elesvier Science Pub Co., New York, 1987, pp.93-99.
[48] V. H. Davies and L. A. Bolton, Welding Surfacing and Hardfacing, The Welding Institute, Cambridge, UK, 1980, pp.4-10.
[49] D. J. Dunn, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1985, pp.501-508.
[50] M. J. Murray, P. J. Mutton, and J. D. Watson, J. Lubr. Technol., Transactions of ASME, 104, 1982, pp.9-14.
[51] J. T. Burwell, Wear, 1, 1965,pp.119-141.
[52] M. A. Moore, Fundamental of Friction and Wear of Materials, in D. A. Rigney (ed.), ASM, Ohio, 1981, pp.73-118.
[53] E. M. Trent, Wear, 128, 1990, pp.47-64.
[54] J. D. Mello and M. Durand-Charve, Mater. Sci. and Eng., 78, 1986, pp. 127-134
[55] J. T. H. Perace, AFS Trans., 92, 1984, pp.599-622.
[56] A. U. Dehart, Handbook of Lubrication, in E. R. Booser (ed.), Vol. 2, CRC Press, Boca Raton FL, 1984, pp.465-466.
[57] A. H. Torrance and J. M. Art, Wear, 110, 1986, pp.49-59.
[58] K. Tarnok, Fifty Years on 1987, Vol. II, Institution of Mechanical Engineers, London, pp.781-785.
[59] A. Misra and I. Finnie, Wear, 68, 1981, pp.33-39.
[60] 李健明, 磨損金屬學, 冶金工業出版社, 北京, 1990, 1st, pp.112-113.
[61] J. C. Lira, Master of Science Thesis, Metallurgical Engineering, Department Colorado School of Mines, August, 1983.
[62] R. F. Smart, Surf. Journ., 13, No. 2, 1982, pp.34-45.
[63] D. N. Nobles, 2nd International Conference on Surface Engineering, 1987 pp.1-5.
[64] P. L. Hurricks, Wear, 22, 1972, pp.291-320.
[65] V. S. Popov and P. L. Nagornyi, Russ. Cast. Prod., 3, 1970, pp.134-145.
[66] H. Berns, A. Fischer and W. Theisen, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1987, pp.535-542.
[67] H. Ocken, Surf. and Coat. Technol., 76-77, 1995, pp.456-461.
[68] W. L. Silence and J. Lub. Technol., Transactions of ASME, 100, 1978, pp.428-435.
[69] H. Berns and A. Fischer, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1985, pp.625-633.
[70] J. L. Chermant and F. Osterstock, J. Mater. Sci., 11, 1976, pp.1939-1951.
[71] K. H. Zumgahr, Z. Metallkde., 71, 1980, pp.103-109.
[72] W. L, Silence, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1987, pp.77-85.
[73] H. Berns, A. Fischer and W. Theisen, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1989, pp.601-610.
[74] G. R. Halford and S. S. Manson, Trans. ASM, 61, 1968, pp.94-102.
[75] K. J. Bhansali, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1979, pp.146-155.
[76] K. J. Bhansali and A. E. Miller, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1981, pp.179-185.
[77] L. Badese, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1983, pp.161-168.
[78] K. G. Budiuski, Proc. Int. Conf. on Wear of Materials, ASME, New York, 1977, pp.100-109.
[79] K. J. Bhansall and W. C. Silence, Metal Progress, 12, 1977, pp.39-45.
[80] M. W. Kruschov, Wear, 28, 1974, pp.69-88.
[81] E. Rabinowicz, Pro. Eng., 23, 1958, pp.71-73.
[82] T. H. Kosel, and N. F. Fiore, J. Mater. Energ. Sys., 2, 1981, pp.7-27.
[83] D. A. Rigney, Wear, 175, 1994, pp.63-69.
[84] D. Womersley, Surf. Eng., 6, No. 1, 1990, pp.49-51.
[85] W. H. Kearns, Welding Handbook, Vol. 2, 7th ed., AWS, Miami, Floride, 1978, pp.517-549.
[86] O. Knotek and A. Schrey, Welding in the World, 32, 1993, pp.10-16.
[87] K. J. Bransal, Wear control handbook in M. B. Peterson and W. O. Winer (eds.), ASME, New York, 1980, pp.373-383.
[88] J. B. C. Wu and J. E. Redman, Welding Journal, 73, No. 9, 1994, pp.63-68.
[89] Specification for Solid Surfacing Welding Rods and Electrodes, AWS A5. 13-80, Miami, Florida.
[90] K. G. Budinski, Surface Engineering for Wear Resistance, Prentice-Hall, Englewood cliffs, NJ, 1988, pp.269-271.
[91] O. Knotek, E. Lugscheider and H. Eschnauer, Hartlegierungen zum Verschleissschutz, Verlag Stahleisen, Duesseldorf, 1975.
[92] S. Lebaili, M. Durand-Charre and S. Hamar-Thibault, J. Mater. Sci., 23, 1988, pp.3603-3611.
[93] F. H. Stott, D. S. Lin and G. C. Wood, Corr. Sci., 13, 1973, pp.449-469.
[94] F. H. Stott, C. W. Stevenson and G. C. Wood, Metals Technol., 4, 1977, pp.66-73.
[95] P. M. Dunckley, T. F. J. Quinn and J. Salter, ASLE Tran., 19, 1976, pp.221-231.
[96] H. Berns, Wear, l81-183, 1995, pp.271-279.
[97] E. K. Ohriner, T. Wada, E. P. Whelan and H. Ocken, Metal Transfer and galling wear in metallic systems, in H. D. Merchant and K. J. Bhansali (eds.), Metallurgical Society of AIME, Warrendale, PA, 1987, p.247.
[98] J. Vikstrom, Wear, 179, 1994, pp.143-146.
[99] E. K. Ohriner, T. Wada, E P. Whelan and H. Ocken, Metal. Tran. A, 22A, 1991, pp.983-991.
[100] J. Gerkema and A. R. Miedema, Surf. Sci., 124, 1983, pp.351-371.
[101] 李健明, 磨損金屬學, 冶金工業出版社, 北京, 1990, 1st, p.81.
[102] Metals Handbook, 2, 10th edition, ASM, 1990, pp.429-446.
[103] E. Rabinowicz, ASLE Trans., 14, 1971, pp.198-205.
[104] S. Shimizu and K. Nagai, Welding International, 5, No.1, 1991 pp.55-61.
[105] A. Sandt, Surfacing Journal International, 1, No.4, 1986, pp.133-137.
[106] I. C .Grigorescu, C. Di Rauso, R. Drira-Halouani, B. Lavelle, R. Di Giampaolo, and J. Lira, Surf. Coat. Technol., 76-77, 1995, pp.494-498.
[107] T. B. Massalski (Ed), Binary Alloy Phase Diagrams, ASM. Metal Park, Ohio. 1, 1986, pp.142.
[108] Colin J. Smithells, Metal Reference Book (5thEdition). Butter-worth and Co. Ltd, London, 1976, pp.100.
[109] Y. Fu, A. W. Batchelor, Y. Gu, K. A. Khor and H. Xing, Surf. Coat. Technol., 99, 1998, pp.287-294.
[110] T. F. J. Quinn and W. O. Winer, Wear, 102, 1985, pp.67-80.
[111] T. F. J. Quinn, Wear, 100, 1984, pp.399-436.
[112] J. Zhang and A. T. Alpas, Mater. Sci. Eng., A 161, 1993, pp.273-284.
[113] W. Q. Song, P. Krauklis, A. P. Mouritz and S. Bandyopadhyay, Wear, 185, 1995, pp.125-130.
[114] F. P. Bowden and D. Tabor, The Friction and Lubrication of Solids, Part II, ( Oxford University Press, London), 1964, pp.97.
校內:2016-07-21公開