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研究生: 蘇偉碩
Su, Wei-Shuo
論文名稱: 磨削參數於切割砂輪徑向磨耗與側向磨耗之影響
The Effects of Grinding Parameters on Radial and Side Wear of Cut-Off Wheel
指導教授: 王俊志
Wang, J-J Junz
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 67
中文關鍵詞: 側向每轉磨耗量側向接觸長度側向磨耗切割砂輪
外文關鍵詞: Unit side wear per revolution, Cut-off wheel, Side contact length, Side wear
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  • 本文使用切割砂輪執行切割加工,探討磨削參數對砂輪徑向磨耗與側向磨耗的影響,從實驗結果得到隨磨削參數改變的砂輪磨耗趨勢。由研究結果顯示最大切屑厚度越大增加砂輪徑向磨耗量;側向磨耗量受到側向接觸長與砂輪側向偏擺量影響。
    實驗以不同的砂輪轉速與工件進給速度進行砂輪磨耗實驗,由砂輪轉速與工件進給速度決定最大切屑厚度與砂輪側向接觸長度。其中最大切屑厚度隨每轉進給增加,另外在固定的磨削長度之下,接觸長度隨進給速度增加而減少並隨著轉速增加而減少。另由實驗發現砂輪之側向偏擺量受到砂輪轉速影響,偏擺量趨勢隨砂輪轉速提高而降低,且偏擺量會增加砂輪側向每轉磨耗量,因而每轉磨耗量會隨轉速降低而升高。經由本文之研究,可了解影響側向磨耗之主要因素,利用磨削參數降低砂輪之側向磨耗量,增加砂輪的使用壽命。

    This thesis investigates the effects of grinding parameters, such as wheel spindle speed and feed, on the radial and side wear of a cut-off wheel during sawing process by experiment. We can obtain the tendencies of wheel wear from experimental results. The results show that the radial wear increases with maximum chip thickness and the side wear is affected by side contact length and side runout.
    Experiments of wheel wear were performed with different feed speed and rotational speed, since the maximum chip thickness and side contact length can be determined by rotational speed and feed speed. Maximum chip thickness increases with feed per round, while side contact length decreases with increasing feed speed and decreasing rotational speed under fixed grinding length. The experimental result also shows that the side runout is affected by rotational speed, the side runout decreases with rotational speed. The side runout affects the unit side wear per revolution, which increases with rotational speed. By this research, a better understanding to the wear cause of a cut-off wheel can be achieved, thus an appropriate grinding condition can be decided to maintain the wheel life.

    中文摘要...............................................I Abstract..............................................II 誌謝.................................................III 總目錄................................................IV 表目錄..............................................VIII 圖目錄................................................IX 符號說明.............................................XII 第一章 緒論........................................- 1 - 1.1 前言...........................................- 1 - 1.2 文獻回顧.......................................- 2 - 1.3 研究動機及目的.................................- 5 - 1.4 研究方法與範疇.................................- 6 - 第二章 基本磨削力與磨削幾何........................- 9 - 2.1 前言.......................................- 9 - 2.2 砂輪表面型態...............................- 9 - 2.3 磨削過程與磨削力..........................- 11 - 2.4 磨削幾何分析..............................- 13 - 2.4.1 砂輪與工件接觸弧長..................- 13 - 2.4.2 未變形切屑厚度......................- 13 - 2.5 比磨削能.................................- 16 - 第三章 砂輪磨耗量化與側向磨耗分析方法.............- 18 - 3.1 前言.....................................- 18 - 3.2 磨耗量化.................................- 18 - 3.2.1 砂輪徑向磨耗........................- 19 - 3.2.2 砂輪側向磨耗........................- 21 - 3.3 砂輪側邊接觸長度.........................- 23 - 3.4 砂輪側向接觸力...........................- 25 - 第四章 實驗方法與結果討論.........................- 29 - 4.1 前言.....................................- 29 - 4.2 實驗材料.................................- 29 - 4.2.1 切割砂輪標示方法....................- 30 - 4.3 實驗機台與量測設備.......................- 31 - 4.3.1 砂輪切割實驗機台....................- 31 - 4.3.2 磨耗量測設備........................- 32 - 4.3.3 其他設備............................- 33 - 4.4 實驗方法說明.............................- 34 - 4.4.1 切割砂輪磨耗實驗器材設置............- 34 - 4.4.2 實驗前準備工作......................- 35 - 4.4.3 砂輪磨耗量測方法....................- 38 - 4.4.4 切割砂輪磨耗實驗流程................- 40 - 4.4.5 砂輪與切割道寬度量測方法與流程......- 41 - 4.4.6 砂輪側向偏擺量測....................- 43 - 4.4.7 砂輪側向接觸剛性量測................- 44 - 4.5 切割砂輪磨耗實驗結果與討論...............- 45 - 4.5.1 磨削參數對砂輪徑向磨耗之影響........- 46 - 4.5.2 磨削參數對砂輪側向磨耗之影響........- 49 - 4.6 不同轉速下砂輪側向偏擺量對側向磨耗之影響.- 53 - 4.6.1 砂輪與切割道寬度量測結果............- 53 - 4.6.2 砂輪側向偏擺量測結果................- 55 - 4.6.3 砂輪側向接觸剛性量測結果............- 56 - 4.6.4 不同轉速之砂輪側向力................- 56 - 4.6.5 不同轉速之砂輪每轉磨耗..............- 59 - 第五章 結論與建議.................................- 62 - 5.1 結論.....................................- 62 - 5.2 建議.....................................- 63 - 參考文獻..........................................- 65 - 自述..............................................- 67 -

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