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研究生: 趙浲序
Chao, Feng-Hsu
論文名稱: 雷射脈衝參數對材料移除製程之影響
Effect of Laser Pulse Parameters on Material Removal Process
指導教授: 王俊志
Wang, Jiunn-Jyh Junz
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 74
中文關鍵詞: 雷射輔助銑削銑削穩定性雷射加工材料移除率雷射脈衝參數
外文關鍵詞: Laser assisted milling, Milling stability, Laser machining, Material Removal Rate, Laser pulse parameters
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  • 本研究探討雷射加工製程中不同加工條件下對材料移除率之影響。首先在銑削加工中加入雷射來改善材料之切削性,探討有無雷射輔助銑削對加工穩定性的影響,並觀察雷射輔助加工前後對材料移除率的關係。根據實驗結果得知經過連續波雷射輔助後切向比切削係數明顯下降,並在銑削穩定性實驗中發現經過雷射輔助後其臨界切深有變大趨勢,因而在固定徑向切深與加工進給下有較佳之材料移除率。接著以不同雷射參數加工材料表面,觀察表面形貌並探討雷射加工參數對材料移除率之關聯性。由田口實驗可知對溝槽深度、寬度影響最大之因素為光斑進給,其次為峰值功率,最後為脈衝頻率;而材料移除率最大值發生在峰值功率、光斑進給及脈衝頻率皆最大處。

    This study investigated the effect of different processing conditions on the laser machining material removal process. First, laser added to improve the Machinability in Laser-assisted milling experiments to explore the influence of laser-assisted milling on the processing stability and compared with the relationship of material removal rate without laser-assisted machining. According to cutting coefficients experiments, the tangential cutting coefficients decreased significantly with laser assisted milling, and the results of milling stability experiments found that using laser assisted most effective way to increased critical depth of cut, thus the case had a better material removal rate in same radial depth of cut and feed processing. Then laser machining experiments with different laser parameters processed material surface, to observe the surface morphology and to explore the relationship of laser processing parameters on material removal rate. Taguchi experiment shows that pulses feed rate effect depth and width of groove most, pulse frequency effect least, and peak power between them. The maximum of material removal rate occurs at peak power, pulse feed rate and pulse frequency is high.

    摘要 I ABSTRAC TII 誌謝 III 總目錄 IV 圖目錄 VII 表目錄 X 符號說明 XII 第一章 1 緒論 1 1.1研究動機與目的 1 1.2文獻回顧 2 1.2.1 銑削力模式建立文獻回顧 2 1.2.2 銑削加工穩定性相關文獻 3 1.2.3雷射輔助加工相關文獻 4 1.2.4 雷射銑削相關文獻 5 1.3研究範疇及論文架構 7 第二章 8 端銑刀之銑削力模式 8 2.1銑削座標系統 8 2.2角度域的銑削力 11 2.2.1基本切削函數 11 2.2.2屑寬密度函數 12 2.2.3刀刃序列函數 13 2.2.4角度域總銑削力 14 2.2.5總銑削力的傅立葉轉換 15 2.2.6比切削常數之計算 16 2.3銑削穩定性模式 17 第三章 19 實驗設備 19 3.1前言 19 3.2脈衝式光纖雷射 22 3.2.1 雷射設備規格 22 3.2.2 雷射光學幾何 29 3.3實驗材料 30 3.4實驗刀具 31 第四章 32 雷射輔助銑削實驗 32 4.1雷射銑削實驗流程 32 4.2結構參數與比切削係數辨識 33 4.2.1主軸結構參數 33 4.2.2比切削係數求取與驗證 35 4.3銑削穩定性實驗 37 4.3.1 穩定性實驗規劃 37 4.3.2 顫振之判斷 39 4.4穩定性實驗結果與比較 41 第五章 47 雷射加工實驗 47 5.1雷射加工實驗流程 47 5.2 田口實驗方法 48 5.2.1 直交表 48 5.2.2 信號雜音比 50 5.2.3 因子反應表及反應圖 51 5.2.4 變異數分析 52 5.3 雷射加工實驗說明 53 5.3.1雷射參數 53 5.3.2溝槽輪廓數據量測 54 5.4雷射加工實驗 55 5.4.1雷射參數對溝槽深度之影響 57 5.4.2雷射參數對溝槽寬度之影響 60 5.5 雷射加工材料移除率 63 5.6 材料移除率預測與確認 66 第六章 67 結論與建議 67 6.1結論 67 6.2建議 68 參考文獻 69

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