| 研究生: |
謝易達 Hsieh, Yi-Da |
|---|---|
| 論文名稱: |
氧化鎢添加鉻複合鍍膜之機械性質和磨潤性能研究 Study on Mechanical and Tribological Performance of Tungsten Oxide Enhanced with Chromium Composite Coatings |
| 指導教授: |
蘇演良
Su, Yean-Liang |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2011 |
| 畢業學年度: | 99 |
| 語文別: | 中文 |
| 論文頁數: | 151 |
| 中文關鍵詞: | 非平衡磁控濺鍍 、磨潤性 、熱處理 |
| 外文關鍵詞: | unbalanced magnetron sputtering, wear lubrication, heat treatment |
| 相關次數: | 點閱:102 下載:1 |
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本研究採用封閉式非平衡磁控濺鍍,配合在中介層和表面鍍膜之間採漸進層的方式來提高鍍膜的性質。研究的鍍層有兩類,第一類為W-Cr系列,改變鍍膜表層的W/Cr比例;第二類為CrN系列,其是在前一項鍍膜之前置入一CrN層。主要目的在探討鍍膜經熱處理前後之磨潤性、機械性質、切削性能及破壞機構。實驗主要分為三部份:第一部份探討兩類鍍膜的機械性質與磨潤性;第二部份探討鍍膜經不同的溫度(400 ℃、500 ℃)熱處理一小時後的機械性質及其磨潤性;選用性質較佳的鍍層進行第三部分的乾車削及印刷電路板微鑚針試驗。
實驗結果知,W-Cr系列鍍層於Cr含量達30 %時,鍍層擁有較高的微硬度Hk0.01 2282、奈米硬度19.5GPa(load為10mN)以及較好抗磨耗性。當W-Cr30%鍍層經400 ℃、500 ℃一小時熱處理後,硬度及抗磨耗性質能繼續維持在較佳的狀態。由實際的切削實驗結果得知,W-Cr30% 鍍層能有效降低車刀及鑚針磨耗量,可降低車刀刀腹磨耗量51 %及微鑚針之刀角磨耗量48 %及刀腹磨耗量29 %。第二類鍍層相對於第一類鍍層並無顯著差異,在W-Cr鍍層前再置入CrN層無意義。
The study used the closed unbalanced magnetron sputtering with progressive approach to improve the coating layer properties. The research’s coatings have two kinds, first kind are the W-Cr series with different W/Cr percent on the coatings’ surface; second kind are the CrN series ,it is the first kind added with a CrN inter layer. The main purpose is to discuss the coatings’ mechanical properties, cutting and destruction of institutions before and after the heat treatment. Experiment was divided into three parts: The first part is to research the mechanical properties and wear lubrication of the two kind coatings; the second part is to discuss the mechanical properties and wear lubrication of the films in different temperature(400 ℃、500 ℃)with one hour’s heat treatment. Then, we choose the coating which has the best charaterization to carry out the third part: dry turning and the printed circuit board micro-needle test.
The results reveal that the highest nano hardness of 19.5 GPa and the micro hardness of Hk0.012282 have the best wear resistance were performed by the W-Cr coatings with the chromium of at.30 % . When W-Cr30% coating after 400 ℃, 500 ℃ high temperature oxidation for one hour, hardness and wear resistance properties still continue to maintain a better state. Experimental results from actual cutting was informed that the W-Cr30% coating can effectively reduce the turning tool and needle wear, and we found it can reduce turning tool’s flank wear 51% and micro-drilling knife wear 48% and flank wear 51%.
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