| 研究生: |
潘昱宏 Pan, Yu-hung |
|---|---|
| 論文名稱: |
車刀的設計與分析 Design and Analysis of Turning Tools |
| 指導教授: |
林昌進
Lin, Psang-Dain |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 論文出版年: | 2010 |
| 畢業學年度: | 98 |
| 語文別: | 中文 |
| 論文頁數: | 79 |
| 中文關鍵詞: | 車刀 、齊次座標轉換矩陣 、D-H座標設定法則 |
| 外文關鍵詞: | turning tools, homogeneous coordinate transformation matrix, D-H notation |
| 相關次數: | 點閱:94 下載:6 |
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車削為最常見且重要的加工方法之一。車刀為車削所用的刀具,車刀為單刃刀具,刀刃形狀為楔形,其影響切削性能之特徵角度有斜角、楔角與隙角。
首先本文將介紹車刀外型的設計,利用齊次座標轉換為工具,建立車刀外型與研磨輪外型的數學模型。接下來介紹兩種ISO標準的特徵角度的計算系統:刀具手持系統與刀具工作系統。因刀具工作系統較能反映出實際加工的狀況,故本文會進行刀具工作特徵角的分析,利用fortran計算刀刃上各個位置其特徵角度的變化。
為了研磨加工出當初所設計的車刀的外型,必須推導出研磨輪相對於車刀的位姿矩陣。這裡同樣使用齊次作標轉換為工具,配合曲面運動法來解囓合條件,即可推導出研磨輪相對於車刀的位姿。這裡同樣使用fortran分別來計算研磨輪研磨刀面與刀腹時研磨輪相對於車刀的位姿。
本文最後將針對六軸工具機作介紹,利用修正型D-H座標設定法則與齊次座標轉換為工具,即可對六軸工具機建模並推導其功能函數矩陣。
Turning is one of the most popular and important machining processes. Turning tools are tools which are used for turning. Turning tools are single-edge tools, and their shapes of edge are wedges. The characteristic angles which will effect cutting performance are rake angle, wedge angle and clearance angle.
First we will introduce the design of turning tools. We can built the math models of turning tools and grinding wheels by homogeneous coordinate transformation matrix. Then we’ll introduce two kinds of characteristic angles of International Standards Organization (ISO). They are tool-in-hand system and tool-in-use system. Because that tool-in-use system can reflect the condition of real process, we will analyze the characteristic angles of tool-in-use system by Fortran.
In order to grind the turning tool we have designed, we must derive the pose of grinding wheel relative to turning tool. We can derive the pose of grinding wheel relative to turning tool by homogeneous coordinate transformation matrix and surface movement law. We also use Fortran to calculate the pose of grinding wheel while grinding the face and the flank.
At last we’ll introduce the six-axis machine tool. By using modified Denavit-Hartenberg (D-H) notation and homogeneous coordinate transformation matrix, we can model the multi-axis machine tool.
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