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研究生: 楊哲
Yang, Che
論文名稱: 含流變效應之衝擊彈塑性液動潤滑分析
Impact Plasto-Elastohydrodynamic Analysis-Consideration of Flow Rheology
指導教授: 李旺龍
Li, Wang-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 141
中文關鍵詞: 雙黏度流體衝擊彈塑性液動潤滑剪切稀化流體彈塑性基材
外文關鍵詞: bi-viscosity fluid, impact plasto-elastohydrodynamic lubrication, shear-thinning fluid, elastic–plastic substrate
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  • 日常接觸行為多伴隨瞬間衝擊與回彈,使潤滑油膜在極短時間內承受快速擠壓與剪切,導致剪切速率劇烈變化,因此難以以黏度為常數的牛頓流體假設完整描述。實際潤滑劑常呈現剪切稀化等非牛頓特性,並可能具有近似降伏行為,使黏度隨剪切條件改變而影響承載能力與膜厚穩定性;若仍採用牛頓流體假設,容易低估衝擊液動潤滑下的油膜阻抗,而直接採用理想降伏模型又可能在低剪切區造成數值不穩定。本研究採用雙黏度模型以連續方式描述低剪切與高剪切區之黏度轉換,並建立衝擊彈塑性液動潤滑之暫態耦合分析,藉由同時求解暫態修正雷諾方程式、負載平衡方程式與球體運動方程式,系統性探討接觸壓力與膜厚變化以及固體變形之交互影響。
    黏度比降低時油膜緩衝能力下降,使承載分攤更容易往徑向外擴、最小膜厚位置外移且油膜更薄,並在彈塑性條件下提高固體耗散比例而促進塑性累積與殘留凹陷加深;反之,較高黏度比可使承載更集中並維持較厚且較穩定的油膜,有助於抑制塑性區擴展與降低殘留變形。本研究的主要貢獻在於推導出可納入雙黏度流變條件且包含牛頓流體特例的泛用雷諾方程式,提供衝擊潤滑問題下雙黏度流體之分析基礎。

    In many practical contacts are often accompanied by instantaneous impact and rebound processes, during which the lubricant film is subjected to rapid squeeze and shear within a very short time. This leads to drastic variations in shear rate, making it difficult to be fully captured by the Newtonian assumption of constant viscosity. Practical lubricants commonly exhibit non-Newtonian behaviors such as shear thinning and may present yield-like characteristics, whereby viscosity changes with shear conditions and consequently affects load-carrying capacity and film-thickness stability. If the Newtonian assumption is still adopted, the film resistance under impact elastohydrodynamic lubrication (EHL) is likely to be underestimated, whereas directly applying an ideal yield model may cause numerical instability in low-shear regions. In this study, a bi-viscosity model is employed to continuously represent the viscosity transition between low- and high-shear regions. A transient coupled analysis of impact plasto-elastohydrodynamic lubrication is established by simultaneously solving the transient modified Reynolds equation, the load-balance equation, and the equation of motion of the ball, in order to systematically investigate the interactions among contact pressure, film-thickness variation, and solid deformation.
    The results show that, as the viscosity ratio decreases, the cushioning effect of the lubricant film weakens, causing the load-sharing to shift outward in the radial direction, the minimum film-thickness location to move outward, and the film to become thinner. Under elastic–plastic conditions, a lower viscosity ratio also increases the fraction of solid dissipation, promoting plastic accumulation and resulting in deeper residual indentations. In contrast, a higher viscosity ratio leads to more concentrated load support and maintains a thicker and more stable lubricant film, which helps suppress the expansion of the plastic zone and reduce residual deformation. The main contribution of this study lies in deriving a general Reynolds equation that incorporates bi-viscosity rheology while encompassing the Newtonian limit, providing a fundamental framework for analyzing bi-viscosity lubricants in impact lubrication problems.

    中文摘要 ii Extended Abstract iii 誌謝 xxi 目錄 xxii 表目錄 xxv 圖目錄 xxvi 符號表 xxix 第一章 緒論 1 1.1前言 1 1.2文獻回顧 1 1.2.1衝擊與接觸力學背景 1 1.2.2乾式接觸與潤滑接觸理論 3 1.2.3牛頓與非牛頓流體行為 4 1.2.4彈塑性變形 7 第二章 研究理論 10 2.1數值模型 10 2.2流變方程式 10 2.2.1理論分析 11 2.2.2雙黏度流體 12 2.2.3單黏度流體 18 2.2.4無滑移邊界條件 18 2.3油膜黏度與壓力關係 19 2.3.1 Barus黏度與壓力關係 19 2.3.2 Roelands黏度與壓力關係 19 2.4油膜密度與壓力關係 21 2.5油膜厚度方程式 21 2.6負載平衡方程式 22 2.7本構方程式 23 2.7.1小應變理論 23 2.7.2廣義彈性矩陣 23 2.7.3各項同性線彈性 25 2.8材料降伏準則 27 2.8.1 Tresca 27 2.8.2 von Mises 27 2.9彈塑性材料模型 28 2.9.1 J2流動法則 28 2.9.2材料硬化模型 30 第三章 數值方法 36 3.1有限元素法 36 3.1.1弱式方程 36 3.1.2伽遼金法(Galerkin method) 37 3.1.3牛頓-拉弗森法(Newton-Raphson method) 38 3.2驗證分析 39 3.2.1數值模型驗證 39 3.2.2網格靈敏度測試 40 3.2.3滑移長度靈敏度測試 40 第四章 結果與討論 44 4.1衝擊負載彈性液動潤滑分析 44 4.1.1雙黏度潤滑劑黏度比影響 44 4.2衝擊負載彈性-完美塑性基材之液動潤滑分析 58 4.2.1雙黏度潤滑劑黏度比對彈性-完美塑性基材影響 58 4.3線性等向硬化基材衝擊負載彈塑性液動潤滑分析 68 4.3.1雙黏度潤滑劑黏度比與等向正切模數影響 68 4.3.2降伏強度非均勻強化分析 78 第五章 研究成果與未來展望 82 5.1研究成果 82 5.2未來展望 82 參考文獻 84 附錄A赫茲接觸理論 88 A.1赫茲接觸理論 88 附錄B雷諾方程式 95 B.1彈液動潤滑理論 95 B.2質量守恆方程式 95 B.3動量守恆方程式 96 B.4納維爾-斯托克斯方程式(Navier-Stokes equations) 98 B.5雷諾方程式(Reynolds equation) 99 附錄C補充資料 102 C.1 參數輸入 102 C.2彈性衝擊液動潤滑補充 106 C.3 彈塑性衝擊液動潤滑補充 107

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