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研究生: 鄭凱文
Cheng, Kai-Wen
論文名稱: 非平衡磁控濺鍍含鎳氮化鉻鍍膜之磨潤性能
The tribological performance of Cr-Ni-N coatings deposited by unbalanced magnetron sputtering
指導教授: 蘇演良
Su, Yan-Liang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 70
中文關鍵詞: 氮化鉻非平衡磁控濺鍍磨潤性能
外文關鍵詞: unbalanced magnetron sputtering, CrN, tribological performance
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  •   本研究利用封閉式非平衡磁控濺鍍法,以不同的鎳靶電流將Cr-Ni-N鍍膜被覆於矽晶片、高速鋼、微鑽針及捨棄式刀片上,探討不同鎳含量對於氮化鉻鍍膜性質之影響。首先以GDS分析鍍膜的成分,以XRD及SEM分析微結構,以維氏微硬度機量測鍍膜之微硬度,以刮痕試驗機及洛氏壓痕器試驗其附著性,以SRV磨耗試驗機及Pin-on-disk磨耗試驗機研究鍍膜之磨潤性能,再進一步實際利用印刷電路板鑽削及中碳鋼車削來探討其耐磨耗性。

      實驗結果顯示:Cr-Ni-N鍍膜隨著鎳靶電流由0.1A增大至0.9A,鎳含量由0.2 at.% 增加至6.2 at.%。隨著鎳含量越多,結晶晶粒將變小且柱狀晶逐漸變得越細微;微硬度值先微幅下降而後上升,至2.5 at.%時有最高之硬度Hk25g2009,繼續增加鎳含量將使硬度大幅下降。Cr-Ni-N系列鍍膜皆擁有優良之附著性及接觸角表現。在SRV磨耗試驗與Pin-on-disk磨耗試驗中,Cr-Ni-N鍍膜中以鎳含量2.5 at.%鍍膜耐磨性最好。耐熱性方面,於熱處理後發現鍍膜表面形成一層高硬度之Cr2O3氧化層,加上鍍膜結構由較軟之CrN(200)相轉變為較硬之Cr2N(111)相,故硬度大幅提升。於PCB鑽削實驗中,CrN鍍膜約提升微鑽針壽命3倍,Cr-Ni-N鍍膜鎳含量為2.5 at.%時表現最好,約提升微鑽針壽命4倍。

     Cr-Ni-N coatings were deposited on silicon (100) substrates and AISI M2 steel disks from one nickel and three chromium targets using the Closed Field Unbalanced Magnetron (CFUBM) sputtering system in Ar+N2 plasma. These Cr-Ni-N coatings were prepared at various current of Ni target. A GDS was used to measure the composition inside the coatings. The microstructure of the coatings was analyzed using XRD and FE-SEM. The hardness have been characterized by the Vickers micro-hardness test machine. Adhesion of the coatings to the substrate was assessed using a Rockwell C hardness tester and a scratch test machine. The tribological performance of the coatings were tested by a SRV wear test machine against AISI 1045 cylinders and Al2O3 balls. Finally, the cutting performance of the coatings were analyzed using the dry turning and PCB through hole drilling applications.

     The experiment results are shown as following: the concentration of Ni appeared to increase from 0.2 to 6.2 at.% when increasing the current of Ni target from 0.1 to 0.9 A. The grain size was become smaller and the columnar structure changed into a unobvious one with increasing Ni dopant concentration. Moreover, Cr-Ni-N coating has maximum hardness of Hk25g 2009 while the nickel content is 2.5 at.%. Among the SRV test and Pin-on-disk test, the wear-resistance of the Cr-Ni-N coatings was the best when nickel contents 2.5 at.%. In heat-resistance, the hardness of the Cr-Ni-N coatings at temperature of 400℃ increase about Hk25g 261 - Hk25g 435. It could be attributed to the forming of Cr2O3 at the surface. In the actual applying of the Cr-Ni-N coatings on turning and drilling, the coatings with nickel contents of 2.5 at.% process the optimal wear resistance.

    總 目 錄 授權書………………………………………………………Ⅰ 口試合格證明………………………………………………Ⅱ 摘要…………………………………………………………Ⅲ Abstract……………………………………………………Ⅳ 誌謝…………………………………………………………Ⅴ 總目錄………………………………………………………Ⅵ 表目錄………………………………………………………Ⅷ 圖目錄………………………………………………………Ⅸ 第一章 緒論…………………………………………………1 第二章 理論基礎與文獻回顧………………………………3 2-1奈米複合薄膜……………………………………………3 2-1-1 奈米材料………………………………………………3 2-1-2 奈米複合材料…………………………………………3 2-1-3 奈米複合薄膜…………………………………………6 2-2 CrN 鍍膜之介紹…………………………………………7 2-3 非平衡磁控濺鍍…………………………………………9 2-4 微鑽針幾何外形與破壞形式……………………………10 2-5 刀具壽命理論與磨耗原因………………………………11 第三章 實驗方法與步驟……………………………………13 3-1 實驗目的…………………………………………………13 3-2 實驗流程…………………………………………………13 3-3 實驗方法與規劃…………………………………………14 3-3-1 濺鍍參數與鍍膜安排…………………………………14 3-3-2 成分分析………………………………………………15 3-3-3 結構分析………………………………………………15 3-3-4 硬度試驗………………………………………………16 3-3-5 附著性試驗……………………………………………16 3-3-6 接觸角試驗……………………………………………17 3-3-7 磨耗試驗………………………………………………18 3-3-8 耐熱試驗………………………………………………19 3-3-9 微鑽削試驗……………………………………………19 3-3-10 車削試驗………………………………………………20 3-4實驗設備……………………………………………………20 第四章 實驗結果與討論………………………………………22 4-1 基本性質分析……………………………………………22 4-1-1 成分分析………………………………………………22 4-1-2 結構分析………………………………………………23 4-1-3 硬度分析………………………………………………24 4-1-4 附著性分析……………………………………………24 4-2 接觸角分析………………………………………………25 4-3 SRV磨耗試驗……………………………………………26 4-4 Pin-on-disk 磨耗試驗…………………………………28 4-5耐熱試驗…………………………………………………28 4-6 微鑽削試驗………………………………………………30 4-7 車削試驗…………………………………………………31 第五章 結論…………………………………………………32 第六章 參考文獻……………………………………………34

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