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研究生: 簡源鋒
Chien, Yuan-Feng
論文名稱: 應用於自動光學檢測之自組映射圖類神經網路自動對焦系統
Self-Organizing Map Neural Network-Based Auto-Focus System for Automatic Optical Inspection
指導教授: 連震杰
Lien, Jenn-Jier
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 資訊工程學系
Department of Computer Science and Information Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 英文
論文頁數: 77
中文關鍵詞: 被動式自動對焦系統自組織映射圖網路百分比下降搜尋法自動光學檢測
外文關鍵詞: Passive Auto-Focus System, Self-Organizing Map Neural Network, Percentage Drop Search, Automatic Optical Inspection
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  • 本論文提出一套基於自組織映射圖網路(Self-Organizing Map Neural Network)的被動式自動對焦系統,利用收集的物體影像資料建立銳利値(Sharpness value)曲線,並從曲線中決定自組織映射圖網路的訓練範例,根據訓練範例學習出內在集群模型並利用其結果預測物體可能對焦位置,接著使用百分比下降搜尋法(Percentage Drop Search)找出正確對焦位置,並探討不同對焦搜尋方法間的搜尋次數、對焦速度及對焦穩定性,最後由實驗結果證明此對焦方法可達到快速、穩定的結果。本論文將此被動式自動對焦系統應用在渦卷及手機背殼的自動光學檢測(Automatic Optical Inspection, AOI)上。在渦卷自動光學檢測系統中,使用此被動式自動對焦系統對焦渦卷後,接著藉由模板匹配(Template matching)演算法及全景拼圖(Panoramic image stitching)技術進行渦卷定位與渦卷子影像合併,以便進行後續檢測。在手機背殼自動光學檢測系統中,使用此被動式自動對焦系統對焦手機背殼後,手機背殼檢測的部分則利用設計的濾波器進行背景雜訊濾除,接著使用改良式大津演算法(Otsu’s)進行分割前景與背景來萃取刮痕瑕疵。

    A passive auto-focus system is proposed in this dissertation based on Self-Organizing Map Neural Network (SOM NN) for automatic optical inspections (AOI). Image data are collected to build sharpness value curves. From the curves, training samples for SOMNN are determined. An inner-cluster model is built regarding the training samples. Based on the model, candidate of the focused position on the object are predicted. Then using Percentage Drop Search to search the best focused position. By using different focus search methods, the number of searches, a speed of focusing, and result robustness are obtained for further investigations. From experimental results, the proposed system performed quickly and robustly. The applications of this proposed system are AOI of (1) a scroll profile and (2) a back shell of a cellphone. During (1), this proposed system is adopted before the scroll profile needs to be alignment with a template matching algorithm. Moreover, all piecewise images are combined with a panoramic image stitching method to produce a whole image of the scroll profile for further work. During (2), with our proposed method, auto-focusing on the back shell is also achieved. With a design filer, background noise is removed. Then, a back shell mura is extracted after foreground and background are dichotomized with an improved Otsu method.

    Content 摘要..................................................IV Abstract..............................................V 誌謝..................................................VI Table of Contents....................................VII List of Figures.......................................IX List of Tables.......................................XII Chapter 1. Introduction...............................1 1.1 Motivation........................................1 1.2 Related Works.....................................2 1.3 System Flowchart..................................4 1.4 Organization of Thesis............................7 Chapter 2. Best Focused Lens Position Search Using Self-Organizing Map Neural Network.........................8 2.1 Sharpness Curve Creation Using Sum-Modules-Difference ......................................................11 2.2 SOM Neural Network Training Process...............13 2.3 Peak Sharpness Curve Prediction Using SOM Neural Network...............................................21 Chapter 3. Alignment Application for Scroll Profile Measure ......................................................25 3.1 Hardware Architecture.............................26 3.2 AOI Inspection for Scroll Profile.................28 3.2.1 Alignment by Pattern Matching and Image Sequences Acquisition...........................................30 3.2.2 Image Stitching for Scroll Profile measurement..32 Chapter 4. Mura Inspection Application................37 4.1 Noise Filtering in Frequency Domain...............38 4.2 Mura Extraction Using Improved Otsu’s Segmentation..50 Chapter 5. Experimental Result........................56 5.1 Analysis of the Accuracy and Stabilization of the Proposed Search Method................................56 5.2 Performance Comparison with Different Focus Search Algorithm.............................................59 5.3 Mura Inspection and Error Case Analysis...........68 Chapter 6. Conclusion and Future Works................74 Reference.............................................75

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