| 研究生: |
蔡宗憲 Tsai, Tsung-Hsien |
|---|---|
| 論文名稱: |
錳含量與冷卻速率對低碳鋼中橫向裂紋之影響 Effect of Manganese Content and Cooling Rate on Transverse Crack in Low Carbon Steel |
| 指導教授: |
郭瑞昭
Kuo, Jui-Chao |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 材料科學及工程學系 Department of Materials Science and Engineering |
| 論文出版年: | 2019 |
| 畢業學年度: | 107 |
| 語文別: | 中文 |
| 論文頁數: | 141 |
| 中文關鍵詞: | 橫向裂紋 、低碳鋼 、初析肥粒鐵 、數位影像相關係數法 |
| 外文關鍵詞: | transverse crack, low carbon steel, proeutectoid ferrite, DIC |
| 相關次數: | 點閱:88 下載:0 |
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低碳鋼中橫向裂紋仍然為連續鑄造中常見的問題,過去有文獻提出藉由改善鑄胚表面微觀結構來抑制橫向裂紋形成的問題,然而於次表面(約2至15 ℃mm)仍然發現有橫向裂紋的存在,故了解高溫時鑄胚微觀結構並搭配機械性質測試可幫助我們了解橫向裂紋形成之機理。
本研究首先取樣含有橫向裂紋之SM570鑄胚,觀察裂紋附近之金相組織與裂紋斷裂面之表面結構,待觀察完鑄胚橫向裂紋後再針對不同錳含量(0.67、1.39與1.98 wt%)做沃斯田鐵化,再藉由冷卻速率(0.01、0.05、0.09、3 ℃/s)冷卻至Ar3溫度下水淬以保持高溫時肥粒鐵之微觀結構,並使用三點彎曲搭配數位影像相關係數法來分析應變分布,再比對拉伸表面形成之裂紋與其原始金相結構做比較。
結果顯示橫向裂紋沿沃斯田鐵晶界上之初析肥粒鐵生長,斷裂面可觀察到脆性斷裂與延性凹坑面共存之斷裂面。錳含量與冷卻速率影響肥粒鐵厚度,並藉由擴散控制成長來解釋該現象。三點彎曲結果顯示裂紋形成於肥粒鐵上,同時統計其原始肥粒鐵厚度介於5至15µm之間。
Transverse crack, which perpendicular to the direction of continuous casting, is a main problem in straightening. Although the problem of the transverse crack formation is suppressed by tailoring the microstructure on the slab surface, the transverse cracks having the length of 2 to 15 mm are still found on the subsurface. Thus, this study was separated into two parts. Firstly, the transverse cracks were characterized in low carbon steel of SM570 in order to understand the transverse cracks. Secondly, three steels having Mn content of 0.67, 1.39 and 1.98 wt% which had different chemical composition from SM570 were employed to know the effect of Mn addition on the formation of transverse cracks. In addition, the cooling rates of 0.01, 0.05, 0.09 and 3 ℃/s were investigated after heat treatment to understand the effect of the cooling rate on the formation of transverse cracks. Then, OM and SEM were used to analyze the morphology and microstructure. Dilatometer and three-point bending together with digital image correlation (DIC) technique were applied to measure the Ar3 temperature and the mechanical property, respectively.
In the first part, it was observed that transverse cracks occur and grow along ferrite formed on the boundaries of austenite, and the fracture mode was composed of brittle and ductile fracture. In the second part, increase in manganese content from 0.67 to 1.98 wt% leads to increasing the fraction of ferrite film forming on the boundaries of austenite from 6.4 to 24.3 % and to reducing the thickness of ferrite from 22.7 to 13.0 µm at a cooling rate of 0.05 ℃/s. At manganese content of 1.39wt% the increasing cooling rate from 0.01 to 3 ℃/s results in increasing the fraction of ferrite film forming on the boundaries of austenite from 14.4 to 36.1 % and to reducing the thickness of ferrite from 18.9 to 11.4 µm.
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校內:2024-08-01公開