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研究生: 林雨欣
Lin, Yu-Sin
論文名稱: 具溝槽之波紋形微混合器中的流體混合
Mixing of fluids in a corrugated micromixer with grooves
指導教授: 吳志陽
Wu, Chih-Yang
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 98
中文關鍵詞: 微混合器溝槽波紋形流道混合效率
外文關鍵詞: Micromixer, groove, corrugated channel, mixing efficiency
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  • 本文提出一種具溝槽的波紋形微混合器,並探討改變其波紋傾角、溝槽之夾角,及改變溝槽排列位置對混合的影響。本研究中,使用數值模擬軟體CFDRC模擬微混合器中流體的混合現象。製程中,以光微影技術製作微混合器的母模,再以PDMS翻模,且與載玻片接合以完成微混合器之製作,並使用雷射共軛焦顯微鏡觀測微混合器中流體的流動情況。本文結果顯示:(1)在波紋傾角範圍為0˚至60˚間,波紋傾角為45˚的流道具有不錯的混合效果及不高的壓降;(2)具交錯鯡魚骨式溝槽的微混合器其混合效果優於具斜溝槽的微混合器,且無論是置入波紋形流道或是直型流道結果皆相同;(3)具交錯鯡魚骨式溝槽之波紋形微混合器的混合效果優於波紋形微混合器與具交錯鯡魚骨式溝槽之直型微混合器,且此前者之優勢隨著雷諾數增加而上升;(4)若將溝槽之垂直壁面與其相近的波紋形流道之垂直壁面重合,可進一步的促進混合。

    In this works, we propose the corrugated micromixers with grooves and investigate the mixing behavior of fluids in the micromixers. The effects of the corrugation angle, the groove angle and the arrangement of grooves on the degree of mixing are investigated. Besides, we compare the performance of the corrugated micromixers with staggered herringbone grooves and that of the straight micromixers with staggered herringbone grooves by numerical simulation and experiment. This work uses the software, CFDRC, to simulate the fluid flow and diffusion in the micromixers. In fabrication, the SU-8 thick film photoresist is used to fabricate the mold of the micromixers by photolitography. Then, replicating the mold by PDMS and bonding the mold and a cover glass to complete the fabrication of a micromixer. The concentration distribution of Rhodamine B in the flow is observed by a laser confocal spectral microscopy. Comparison of the images of mixing fluids obtained by experiment and by simulation show reasonable agreement. The results obtained show the following trends. (i) Among the corrugated channel with a corrugation angle from 0˚ to 60˚, the corrugated channel with a corrugation angle equal to 45˚ generates good fluids mixing and low pressure drop. (ii) Whether the grooves are placed in a corrugated or a straight channel, the mixing of fluids in the micromixer with staggered herringbone grooves is better than that in the micromixer with slanted grooves.(iii) The mixing efficiency of the corrugated micromixers with staggered herringbone grooves is better than that of the corrugated micromixers without grooves and that of the straight micromixers with the staggered herringbone grooves, especially for the case with a large Reynold number. (iv) If we make the location of the vertical wall of grooves close to the vetrical wall of the corrugated channel coincide with the vertical wall of the corrugated channel, then the mixing efficiency of the micromixer with such a groove arrangement is much better than that of the mictomixer with other groove arrangement.

    摘要 i Abstract ii 誌謝 iv 目錄 v 圖目錄 viii 符號說明 xvii 第一章 緒論 1 1-1研究背景 1 1-2文獻回顧 2 1-3研究動機 3 1-4本文架構 4 第二章 流道設計與數值模擬 5 2-1微混合器之設計 5 2-2基本假設 6 2-3統御方程式與邊界條件 6 2-4數值模擬 8 2-4-1以CFD-GEOM建立流道幾何形狀與網格 9 2-4-2以CFD-ACE+ 做模擬運算 9 2-4-3以CFD-VIEW做後處理 9 2-5混合度 10 第三章 微混合器之製作與實驗觀測 11 3-1製作程序 11 3-1-1光罩設計 11 3-1-2母模製作 11 3-1-3翻模 14 3-1-4氧電漿處理與管線接合 14 3-2實驗觀測 15 3-2-1微量式注射幫浦 15 3-2-2影像擷取 15 第四章 結果與討論 17 4-1簡介 17 4-2網格測試 17 4-3實驗與模擬結果之比較 18 4-4波紋傾角(θc)對混合度及壓降之影響 18 4-5溝槽夾角(θg)對混合度及壓降之影響 21 4-6本研究提出之微混合器與現有微混合器之比較 24 4-7實驗結果之比較 29 第五章 結論與未來展望 32 5-1結論 32 5-2未來展望 32 參考文獻 34

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