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研究生: 朱惠君
Chu, Huichun
論文名稱: 伺服馬達結構對位置感測器溫度之影響
The effect of servo motor structures on the encoder temperature variations
指導教授: 周榮華
Chou, Jung-Hua
學位類別: 碩士
Master
系所名稱: 工學院 - 工程科學系碩士在職專班
Department of Engineering Science (on the job class)
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 72
中文關鍵詞: 光學位置感測器伺服馬達散熱
外文關鍵詞: Optical position sensor (encoder), servo motor, fin heat transfer
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  • 隨著科技進步,馬達在各項產業的應用上日益增加,其中永磁無刷馬達在設計以及材料技術進步之下,價格已經可以與有刷馬達相提並論,且由於永磁無刷馬達有著低噪音、低摩擦、低維修費、無火花、高效率、高功率密度以及高加速性等多項優點,使其在近年工業自動化的需求下而蓬勃發展,也使得伺服馬達的發展更顯重要。
    工業用馬達發展至今,由於各種機台的體積以及安裝空間的壓縮,故終端使用者對於伺服馬達小體積的要求越來越高,而導致馬達功率密度之提升。在功率密度提升的前提下,馬達本體溫度逐漸地上升,對於馬達各零組件的壽命以及可靠度會是嚴苛的挑戰;以搭配光學位置感測器的高精度伺服馬達來說,位置感測器內部LED是耐溫最低的元件,因此在現行伺服馬達設計趨勢下,如何最經濟且有效的降低LED溫度是當前的重要課題。

    The servo motor is widely used in many fields and plays an important role in industrial automation. The servo motor is being asked to reduce its volume, resulting in increased servo motor power density. In order to obtain high motion accuracy, the servo motor must use an optical position sensor (encoder) in which an LED is usually employed. Hence, the LED inside the encoder is the weakest part of the high accuracy servo motor. So we want to reduce the LED temperature to increase servo motor life. By using CAE software we can analyse the temperature distribution of the servo motor. As the fin is the simplest method to remove heat dissipation, we use finite element software to optimize the temperature of motor by fin design.
    The surface of the motor frame is the largest pathway for heat transfer to the surrounding while the rear-bracket is the component closest to the LED. Therefore, we add fins to the frame and the rear-bracket individually. When we design the rear-bracket with fin, the temperature has no significant change. However, after adding a fin to the frame surface, the temperature drops about 22~25℃. By this design, we can reduce temperature by 22~25℃ as compared with the original model.

    目錄 摘要 I 誌謝 VI 目錄 VII 圖目錄 IX 表目錄 XII 1.第一章 緒論 1 1-1 研究動機 1 1-2 研究目的 2 1-3 文獻回顧 5 2.第二章 理論介紹 16 2-1 馬達種類 16 2-2 伺服馬達簡介 21 2-3 位置感測器介紹 23 2-4 熱傳介紹 29 3.第三章 實驗分析 33 3-1 實驗架構 36 3-2 實驗流程 39 3-3 實驗數據 45 4.第四章 模擬分析 49 4-1 ANSYS之數值分析 50 4-2 ANSYS模擬分析 51 4-3模擬中問題解決-熱輻射係數 57 4-4馬達優化設計對溫度分佈影響 59 4-5模擬結果分析與討論 61 5.第五章 結論與建議 68 5-1 結論 68 5-2 建議 69 參考文獻 70

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