簡易檢索 / 詳目顯示

研究生: 黃亭瑾
Huang, Ting-Chin
論文名稱: 電弧爐煉鋼煙塵風化對濕式除氯之影響
The Study of Aging Effect upon the Leaching Behavior of Chlorine in EAF Dust
指導教授: 申永輝
Shen, Yun-Hwei
學位類別: 碩士
Master
系所名稱: 工學院 - 資源工程學系
Department of Resources Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 51
中文關鍵詞: 電弧爐煉鋼煙塵PbCl2PbOPb(OH)Cl濕法除氯
外文關鍵詞: PbO, PbCl2, Pb(OH)Cl, water leaching, EAF dust
相關次數: 點閱:113下載:3
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 台灣電弧爐煉鋼業之鋼鐵產量,幾乎每年以正成長速度上升,生產每公噸鋼鐵約有10-20公斤煉鋼煙塵,由此推估台灣電弧煙煉鋼煙塵年發生量約有8~16萬公噸。由於電弧爐煉鋼煙塵顆粒微細,易造成環境問題,又因富含具經濟價值之重金屬,在世界各國皆受到重視。
    目前回收煉鋼煙塵中有價金屬以Wealz process為主流,煙塵含有過高的氯,於後續金屬回收處理將會造成戴奧辛(Dioxin)產生及高溫管線腐蝕之問題。此外,回收Zinc Oxide如含氯量過多,會使經濟價值偏低。以台灣為例,因廢鋼鐵來源不穩定又為避免石灰粉化添加NaCl使得煙塵含氯量甚至高達10%,較其他國家來得高。
    本研究目的在於濕法除氯之可行性,並探討在風化過程中Fe、Zn、Pb之溶出行為及結晶相之轉換。研究結果顯示,濕法除氯約可去除75%含氯量,風化對於除氯並無顯著變化。由於風化過程中產生HCl使得煙塵pH值下降至8.5-9,促使Fe、Pb及Zn穩定,有利於後續重金屬之回收。且實驗中發現,含Pb煙塵於長時間風化後,將產生 Pb(OH)Cl及Pb3(CO3)2(OH)2。

    In comparison with other countries, electric arc furnace dust (EAF dust) contains high chlorine content in Taiwan that yield plenty of halogen-bearing dust leading to dioxin emission problem and degraded zinc oxide value during Waelz Kiln Process. The aim of this research work was to investigate the feasibility of dechlorination of EAF dust by water leaching at ambient temperature in laboratory-scale. The effects of aging under weathering conditions upon phase transformation and leaching behavior of heavy metals such as Pb, Zn and Fe are also discussed. The results indicated that water leaching process can remove chlorine effectively. Total chlorine content in EAF dust decreased from 6.98% to 1.75% within 1.5 hr, corresponding to 75% removing efficiency. Aging time has no significant effect on chlorine extraction. According to the aging experiments, some important reactions of lead compounds transformation have been revealed. Laurionite (Pb(OH)Cl) and hydrocerussite (Pb3(CO3)2(OH)2) phases can be present under certain circumstances.

    中文摘要 i 英文摘要 ii 誌謝 iii 目錄 v 圖目錄 viii 表目錄 xi 第一章 前言 1 1.1 研究源起 1 1.2 研究內容與目的 3 第二章 文獻回顧 5 2.1 電弧爐煉鋼煙塵之產生 5 2.2 煉鋼煙塵的物化特性 7 2.3 煉鋼煙塵之含氯物質來源及形態 9 2.4 濕法除氯技術 12 第三章 實驗流程與方法 17 3.1 試樣來源 17 3.2 煙塵之特性分析 17 3.2.1 物理性質分析-粒徑分析 17 3.2.2 礦物分析 17 3.2.2.1 X螢光定性分析 17 3.2.2.2 X光繞射分析 18 3.2.3 化學組成分析 18 3.3 濕法除氯實驗 18 3.3.1 煉鋼煙塵粉末(powder)攪拌實驗 19 3.3.2 煙塵造粒(pellets)淋洗實驗 19 3.3.3 Flux Chamber自然風化實驗 19 第四章 結果與討論 24 4.1 煙塵之性質與組成 24 4.1.1 煙塵之粒徑分析 24 4.1.2 煙塵之化學成份 24 4.1.3 煙塵中之結晶相 27 4.2 濕法除氯可行性研究 28 4.2.1 Powder 攪拌實驗 28 4.2.2 煙塵造粒(pellets)淋洗實驗 30 4.3 Flux Chamber煙塵風化實驗 31 第五章 結論與建議 44 5.1 結論 44 -5.2 建議 46 第六章 參考文獻 47

    [1] International Iron and Steel Institute, World Steel in Figures 2006,
    [2] J. Antrekowitsch, M. Hochenhofer, and D. Offenthaler, "A Thermochemical Study of Different Options For Halogen Removal Form Nonferrous Metal-Containing Wastes " EPD Congress 2005 TMS Annual Meeting San Francisco, CA; USA: Minerals, Metals and Materials Society (TMS), 2005.
    [3] R. Edwards, R. D. Gillard, and P. A.Williams, "Studies of secondary mineral formation in the PbO-H¬2O-HCl system," Mineralogical Magazine, vol. 56, pp. 53-65, 1992.
    [4] L. Chung-Lee and T. Min-Shing, "A crystal phase study of zinc hydroxide chloride in electric-arc-furnace dust," Journal of Materials Science, vol. 28, pp. 4562-4570, 1993.
    [5] Z. Youcai and R. Stanforth, "Integrated hydrometallurgical process for production of zinc from electric arc furnace dust in alkaline medium," Journal of Hazardous Materials, vol. 80, pp. 223-240, 2000.
    [6] A. M. Hagni, R. D. Hagni, and C. Demars, "Mineralogical Characteristics of Electric Arc Furnace Dusts," Journal of Metals, vol. 43, pp. 28-30, 1991.
    [7] J.-W. Ahn, "Pre-treatment of Municipal Solid Waste Incineration(MSWI) Bottom Ash for Utilization in Road Construction and Cement Manufacture," International Symposium on Recycling Technologies for Heavy Metal Containing Ash, Slag and Sludge Tainan, Taiwan: Department of Industrial Technology Ministry of Economic Affairs, R.O.C., 2007.
    [8] 李宗立, "電弧爐煉鋼煙塵之性質與資源化之研究," 礦冶及材料科學研究所 博士論文: 國立成功大學 1992
    [9] 劉建民及粘愷峻, "煉鋼業電弧爐製程中戴奧辛減量技術介紹," 環保技術e報, vol. 29, 2005.
    [10] 陳偉聖, 周瑋珊, 吳佳正及蔡敏行, "低溫反應性焙燒進行電弧爐煉鋼集塵灰除氯之可行性研究," 中華民國環境工程學會 2006 廢棄物處理技術研討會 台灣, 2006.
    [11] N. Menad, J. N. Ayala, F. Garcia-Carcedo, E. Ruiz-Ayucar, and A. Hernandez, "Study of the presence of fluorine in the recycled fractions during carbothermal treatment of EAF dust," Waste Management, vol. 23, pp. 483-491, 2003.
    [12] 工業污染防治技術服務團, 鋼鐵業廢棄物資源化案例彙編: 經濟部工業局, 1996.
    [13] J. E. Dutrizac and T. T. Chen, "Characterization of Waelz Kiln Products: Why The Recycling of EAF Dusts is Difficult," ASEM Workshop on Clean technologies, Hanoi, pp. 177-190, 2004.
    [14] 黃志峰, "電弧爐戴奧辛生成機制與處理技術 " 環安簡訊電子報, vol. 47, 2004.
    [15] 工業技術研究院環境與安全衛生技術發展中心, "未納管戴奧辛排放源改善 及大型焚化爐重金屬排放調查計畫,", 2005.
    [16] I. Palencia, R. Romero, N. Iglesias, and F. Carranza, "Recycling EAF Dust Leaching Residue to the Furnace: A simulation Sturdy," Journal of Hazardous Materials, 1999.
    [17] A.-G. Guezennec, J.-C. Huber, F. Patisson, P. Sessiecq, J.-P. Birat, and D. Ablitzer, "Dust formation in Electric Arc Furnace: Birth of the particles," Powder Technology, vol. 157, pp. 2-11, 2005.
    [18] T. Sofilic, A. Rastovcan-Mioc, S. Cerjan-Stefanovic, V. Novosel-Radovic, and M. Jenko, "Characterization of steel mill electric-arc furnace dust," Journal of Hazardous Materials, vol. 109, pp. 59-70, 2004.
    [19] G. Laforest and J. Duchesne, "Characterization and leachability of electric arc furnace dust made from remelting of stainless steel," Journal of Hazardous Materials, vol. 135, pp. 156-164, 2006.
    [20] J. A. Stegemann, A. Roy, R. J. Caldwell, P. J. Schilling, and R. Tittsworth, "Understanding Environmental Leachability of Electric Arc Furnace Dust " Journal of Environmental Engineering, vol. 126, pp. 112-120 2000.
    [21] T. Havlik, B. V. e. Souza, A. M. Bernardes, I. A. H. Schneider, and A. Miskufova, "Hydrometallurgical processing of carbon steel EAF dust," Journal of Hazardous Materials, vol. 135, pp. 311-318, 2006.
    [22] L. Barreiro, M. Cruells, and A. Roca, "Concentration of zinc and lead from electric arc furnace flue dusts," Second International Conference on the Recycling of Metals; Amsterdam; Netherlands; 19-21 Oct, 1994.
    [23] N. Leclerc, E. Meux, and J.-M. Lecuire, "Hydrometallurgical recovery of zinc and lead from electric arc furnace dust using mononitrilotriacetate anion and hexahydrated ferric chloride," Journal of Hazardous Materials, vol. 91, pp. 257-270, 2002.
    [24] 吳佳正, 陳偉聖, E. Gock, J. Kahler, and 蔡敏行, "電爐煉鋼集塵灰除氯前處理─台灣與德國案例探討," 第19屆廢棄物處理技術研討會,2004
    2004.
    [25] C. C. Venetopoulos and P. J. Rentzeperis, "The crystal structure of laurionite, Pb(OH)Cl," Zeitschrift fur Kristallographie, vol. 141, pp. 246-259, 1975.
    [26] J. Ralph. http://www.mindat.org/min-2343.html
    [27] K.-S. Wang, K.-Y. Chiang, K.-L. Lin, and C.-J. Sun, "Effects of a water-extraction process on heavy metal behavior in municipal solid waste incinerator fly ash," Hydrometallurgy, vol. 62, pp. 73-81, 2001.
    [28] 張君偉, "水洗前處理與添加劑對都市垃圾焚化飛灰
    燒結特性的影響" 環境工程研究所. 碩士論文: 國立中央大學, 2000.
    [29] N. Guresin and Y. A. Topkaya, "Dechlorination of a zinc dross," Hydrometallurgy, vol. 49, pp. 179-187, 1998.
    [30] F. C. Sahin, B. Derin, and O. Yucel, "Chloride removal from zinc ash," Scandinavian Journal of Metallurgy, vol. 29, p. 224, 2000.
    [31] W. J. Bruckard, K. J. Davey, T. Rodopoulos, J. T. Woodcock, and J. Italiano, "Water leaching and magnetic separation for decreasing the chloride level and upgrading the zinc content of EAF steelmaking baghouse dusts," International Journal of Mineral Processing, vol. 75, pp. 1-20, 2005.
    [32] J. G. Yoo, G. S. Kim, and Y. M. Jo, "Separation of chlorides from EAF dust," Journal of Industrial and Engineering Chemistry, vol. 10, pp. 894-898, 2004.
    [33] A. Chmielarz and W. Gnot, "Conversion of zinc chloride to zinc sulphate by electrodialysis--a new concept for solving the chloride ion problem in zinc hydrometallurgy," Hydrometallurgy, vol. 61, pp. 21-43, 2001.
    [34] J. Antrekowitsch and H. Antrekowitsch, "Hydrometallurgically Recovering Zinc from Electric Arc Furnace Dusts," JOM, vol. 53, pp. 26-28, 2001.
    [35] M. C. Mantovani, C. Takano, and P. M. Buchler, "EAF and secondary dust characterisation," Ironmaking & Steelmaking, vol. 31, pp. 325-332, Aug 2004.
    [36] T. Havlik, M. Turzakova, S. Stopic, and B. Friedrich, "Atmospheric leaching of EAF dust with diluted sulphuric acid," Hydrometallurgy, vol. 77, pp. 41-50, 2005.
    [37] M. A. Mercy, P. A. Rock, W. H. Casey, and M. M. Mokarram, "Gibbs energies of formation for hydrocerussite [Pb(OH)2.(PbCO3)2(s))] and hydrozincite {[Zn(OH2)3].(ZnCO3)2(s)] at 298 K and 1 bar from electrochemical cell measurements," American Mineralogist, vol. 83, pp. 739-745, 1998.

    下載圖示 校內:2009-08-29公開
    校外:2010-08-29公開
    QR CODE