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研究生: 陳思穎
Chen, Szu-Yin
論文名稱: 具可變滲透係數之真空輔助樹脂轉注成型充模分析
Filling Analysis of VARTM with Variable Permeability due to Compression
指導教授: 楊文彬
Young, Wen-Bin
學位類別: 碩士
Master
系所名稱: 工學院 - 航空太空工程學系
Department of Aeronautics & Astronautics
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 81
中文關鍵詞: 真空輔助樹脂轉注成型滲透係數壓縮性樹脂導流層
外文關鍵詞: vacuum assisted resin transfer molding, permeability, compressibility, resin distribution media
相關次數: 點閱:104下載:2
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  • 真空輔助樹脂轉注成型(VARTM)是利用樹脂在單片模具上真空所造成之壓力差來充模的過程。雖然VARTM之充模方法與樹脂轉注成型(RTM)相似,但VARTM由於纖維的壓縮壓力以及流動樹脂壓力的變化,其預形纖維之孔隙率及滲透係數,會隨著充模過程而改變,這些在樹脂轉注成型中常被忽略。樹脂在纖維中的流動,取決於預形纖維的孔隙率及滲透係數,而纖維的孔隙率又與壓縮壓力以及流動樹脂壓力有關。本研究是考慮纖維蓆之可壓縮性下,建立可變滲透係數VARTM之充模分析。並在不同的進口設計下,探討樹脂導流層之層數和滲透係數改變時,對充模效率及完整度的影響。

    Vacuum Assisted Resin Transfer Molding (VARTM) is a process by which resin is drawn by a vacuum pump through fiber preforms in a vacuum bag covered open mold. Although the approach to model the flow in VARTM is similar to the Resin Transfer Molding (RTM) process, modeling in VARTM has to consider the fiber compaction and the corresponding permeability change due to the variations of fiber and resin pressures during the filling process. The resin flow depends on the permeability of the preplaced fiber preform, which in turn depends on the fluid pressure. This research constructs the model for simulation of VARTM by and shows the effects of the different inlet positions on the filling efficiency and integrity, by considering the variable permeability due to the fiber layers compressibility and the resin distribution layer.

    目錄 中文摘要 i ABSTRACT ii 致謝 iii 目錄 iv 表目錄 vii 圖目錄 viii 符號說明 xii 第1章 緒論 1 1-1 前言 1  1-1-1 風力發電之背景 1  1-1-2 碳纖維複合材料的特點 3  1-1-3 複合材料之製造 4 1-2 研究目的與動機 7 1-3 文獻回顧 8 第2章 理論分析 10 2-1 真空輔助樹脂轉注成型原理 10 2-2 充模模式 12 2-3 纖維受壓力之厚度變化 22  2-3-1 雙向編織纖維受壓力之厚度計算 23  2-3-2 樹脂導流層受壓力之厚度計算 24 2-4 纖維體積分率 27 2-5 纖維平均滲透係數 30 第3章 對平板結構件之充模模擬測試 33 3-1 以雙向編織纖維之充模分析 34 3-2 加入樹脂導流層之充模分析 36 3-3 測試結果與討論 38 第4章 風力發電葉片之充模分析 42 4-1 3.5m尺寸葉片建模 44 4-2 樹脂導流層之層數對充模的影響 48 4-3 樹脂導流層之滲透係數對充模影響 53  4-3-1 當滲透係數為 之充模模擬 53  4-3-2 當滲透係數為 之充模模擬 57 第5章 雙邊進口之葉片充模分析 63 第6章 結論與建議 73 REFERENCES 75 APPENDIX A充模程式之操作環境共同環境條件及纖維預形條件 77 前處理條件設定之檔案 77

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