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研究生: 李焌叡
Li, Jun-Rui
論文名稱: 基於 AI 代理與 OpenUSD 之製造數位孿生自動化建置與人本互動提升框架
An AI Agent and OpenUSD-Based Framework for Automated Construction and Human-Centric Interaction Enhancement of Manufacturing Digital Twins
指導教授: 陳朝鈞
Chen, Chao-Chun
共同指導: 洪敏雄
Hung, Min-Hsiung
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 製造資訊與系統研究所
Institute of Manufacturing Information and Systems
論文出版年: 2026
畢業學年度: 114
語文別: 中文
論文頁數: 138
中文關鍵詞: 製造數位孿生OpenUSD基於USD的製造數位孿生元模型人工智慧代理自動化建置人類參與迴路
外文關鍵詞: Manufacturing Digital Twin, OpenUSD, USD-based MDT MetaModel, AI Agent, Automated Construction, Human-in-the-Loop
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  • 製造數位孿生(Manufacturing Digital Twin, MDT)結合人工智慧與三維環境,仍面臨製造語意與場景分離、建置仰賴人工及互動偏向被動查詢等問題。本研究整合 OpenUSD、AI Agent與Human-in-the-Loop (HITL),提出MDT自動化建置與主動式人本互動框架。首先,建立USD-based MDT MetaModel,定義Asset、Sensor、Behavior與Topology等語意及其與OpenUSD場景元素的映射。其次,由AI Agent將自然語言需求與工程資訊轉換為具型別約束的MDT-BuildSpec,再由受控工具生成、驗證及有限修復MDT模型實例。最後,整合即時資料、場景脈絡與來源文件,形成異常觸發、場景定位、處置選項、人員決策及結果記錄的 HITL 協作閉環。 OP2 加工站的案例中,模型實例於 45 題製造語意問答取得0.933的 Exact Match、0.911 的Judge Accuracy及零棄答率; AI Repair Agent於135次測試成功修復109次,成功率80.7%。自動化建置約需2分30秒,較手動與快速樣板流程分別縮短97.2%及94.5%。本研究建立以USD-based MDT MetaModel為語意基礎,串聯MDT模型實例的自動化建置、驗證與修復,以及異常情境下的場景定位、具來源依據之決策支援與HITL協作,形成涵蓋建置與運行階段的整合框架。在學術上,本研究提供製造語意與OpenUSD場景整合,以及AI Agent參與MDT建置與人機協作的方法架構;在產業應用方面,本研究可縮短MDT模型實例的建置時間、提升模型結構與資料關聯的一致性,並為可追溯的異常處理與人員決策提供實作基礎。

    Manufacturing digital twins (MDTs) increasingly combine artificial intelligence with three-dimensional environments, yet existing approaches often separate manufacturing semantics from 3D scenes, rely on manual construction, and support mainly passive queries. This study integrates OpenUSD, AI agents, and human-in-the-loop (HITL) principles to develop a framework for automated MDT construction and proactive human-centered interaction. First, a USD-based MDT MetaModel defines Asset, Sensor, Behavior, and Topology semantics and maps them to OpenUSD scene elements. Second, AI agents transform natural-language requirements and engineering information into a typed MDT-BuildSpec, while controlled tools generate, validate, and perform constrained repairs on MDT model instances. Finally, the framework integrates real-time data, scene context, and source documents to support anomaly triggering, scene localization, source-grounded response options, human decisions, and outcome recording within an HITL loop.
    In the OP2 machining station case, the MDT model instance achieved an Exact Match score of 0.933, a Judge Accuracy of 0.911, and a zero abstention rate across 45 manufacturing-semantic questions. The AI Repair Agent successfully repaired 109 of 135 test cases, achieving an 80.7% success rate. Automated construction required approximately 2 minutes and 30 seconds, reducing construction time by 97.2% relative to manual construction and 94.5% relative to the rapid-template process. These results demonstrate an integrated workflow spanning semantic modeling, model-instance construction and validation, anomaly localization, and human-authorized operational interaction. Academically, the proposed framework connects OpenUSD-based manufacturing semantics with AI-agent-assisted MDT construction and human–machine collaboration. Practically, it improves construction efficiency and model consistency while providing a foundation for traceable anomaly handling and human decision-making.

    EXTENDED ABSTRACT iii 誌謝 vii 表目錄 xiii 圖目錄 xv 第 1 章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的與研究問題 3 1.4 研究方法概述與研究流程 5 1.5 論文架構 6 第 2 章 文獻探討 7 2.1 製造數位孿生與相關標準及場景描述技術 7 2.1.1 製造數位孿生的發展與挑戰 7 2.1.2 ISO 23247製造數位孿生框架 8 2.1.3 資產管理外殼 9 2.1.4 OpenUSD場景描述框架 10 2.1.5 相關標準與場景描述技術之比較 11 2.2 生成式AI與AI Agent技術 12 2.2.1 大型語言模型與檢索增強生成 12 2.2.2 AI Agent、工具呼叫與 ReAct 12 2.2.3 模型情境協定 13 2.2.4 LLM 於製造知識檢索與語意模型生成之相關研究 14 2.3 Human-in-the-Loop與人本智慧製造 15 2.3.1 工業 5.0與人本製造 15 2.3.2 HITL於製造決策之應用與研究缺口 16 2.4 研究團隊前期成果回顧 16 2.4.1 IF-DTiM與DTEDS 16 2.4.2 整合生成式AI與AutomationML之MDT框架 18 第 3 章 系統功能需求與架構設計 20 3.1 系統功能需求分析 20 3.1.1 基於OpenUSD的製造數位孿生語意表達模型功能需求分析 20 3.1.2 基於USD-based MDT MetaModel之MDT自動化建置機制功能需求 21 3.1.3 基於AI Agent的主動式MDT人本互動機制功能需求 23 3.2 系統架構設計 24 3.2.1 整體系統架構 25 3.2.2 USD-based MDT MetaModel的技術定位 27 3.2.3 三項核心機制的運作關係 29 第 4 章 核心機制設計 32 4.1 基於OpenUSD的製造數位孿生語意表達模型 32 4.1.1 MDT MetaModel 設計理念與設計策略 32 4.1.2 MDT MetaModel 整體資料結構 33 4.1.3 Asset 與 AssetProfile 設計 35 4.1.4 SensorProfile、SensorInformation、DataBinding 與 Behavior 設計 37 4.1.5 Topology 設計 39 4.1.6 AAS、ISO 23247 與 OpenUSD 之實作映射 40 4.1.7 OpenUSD API Schema 定義 42 4.1.8 MDT API Schema 註冊與套用流程 45 4.2 USD-based MDT MetaModel 自動化建置機制 46 4.2.1 自動化建置核心流程與設計策略 47 4.2.2 MDT-BuildSpec 中間建置規格 48 4.2.3 Intent Generator 設計 49 4.2.4 Knowledge Connector 與 Knowledge Stores 設計 51 4.2.5  MDT Model Instance Generator 設計 54 4.2.6 Jinja2 Template 與 Mapping Rules 設計 56 4.2.7 MDT Model Instance Validator 設計 58 4.2.8 AI Repair Agent 設計 59 4.2.9 跨機台重用範圍與需重新建立之內容 64 4.3 基於 AI Agent 之主動式 MDT 人本互動機制 65 4.3.1 機制理念、核心元件與整體流程 65 4.3.2 Anomaly Event Trigger 設計 66 4.3.3 MCP Client–Server 場景控制設計 67 4.3.4 Reasoning Agent 設計 68 4.3.5 Feedback Handler 設計 70 第 5 章 案例研究與整合測試結果 73 5.1 實驗環境與案例說明 74 5.2 USD-based MDT MetaModel與OP2模型實例之語意評估 74 5.2.1 OP2模型實例語意問答評估設計 75 5.2.2 OP2模型實例語意問答評估結果 77 5.2.3 跨回答模型之案例穩健性比較 78 5.3 基於USD-based MDT MetaModel之MDT自動化建置與修復評估 79 5.3.1 輸入MDT模型實例建置需求 81 5.3.2 由Intent Generator與Knowledge Connector建立MDT-BuildSpec 81 5.3.3 MDT模型實例建置資訊確認 82 5.3.4 MDT模型實例生成、驗證與修復結果 85 5.3.5 MDT模型實例於Omniverse/Isaac Sim之載入結果 89 5.3.6 AI Repair Agent錯誤注入評估設計 90 5.3.7 OP2模型實例建置時間之案例比較 93 5.4 基於AI Agent之主動式MDT人本互動整合展示 94 5.4.1 即時監測與規則式異常觸發 94 5.4.2 異常元件定位與場景高亮 95 5.4.3 具來源依據的異常分析與處置選項 96 5.4.4 操作人員決策與HITL回饋 97 5.5 綜合討論、驗證範圍與研究限制 99 5.5.1 三項核心機制之證據整合 99 5.5.2 內部效度與可重現性限制 99 5.5.3 外部效度與適用範圍 100 5.5.4 目前可支持之結論 100 第 6 章 結論 101 6.1 研究總結 101 6.2 主要研究成果與貢獻 101 6.2.1 USD-based MDT MetaModel與結構化製造語意 101 6.2.2 MDT模型實例自動化建置、驗證與受限制修復 102 6.2.3 基於AI Agent的主動式MDT人本互動 104 6.3 研究限制 104 6.4 未來工作 105 6.4.1 跨設備與跨場景驗證 105 6.4.2 模組級ground truth、baseline與消融實驗 105 6.4.3 HITL使用者與專家實驗 105 6.4.4 可靠性、安全與規模化 105 參考文獻 106 附錄 109 附錄 A Knowledge Connector 之 75 題檢索標註資料集 109 附錄 B AI Repair Agent 工具 JSON Schema 完整定義 115 附錄 C MDT MetaModel 語意理解之 45 題評估題庫 117

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