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研究生: 陳正楠
Chen, Cheng-Nan
論文名稱: 具有餾化過程的多容量狀態製造網路之可靠度研究
Reliability for Multi-state Capacitated Manufacturing Networks with Distillation Processes
指導教授: 王逸琳
Wang, I-Lin
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 53
中文關鍵詞: 網路可靠度多狀態弧容量製造網路餾化過程
外文關鍵詞: Network reliability, Multi-state arc capacity, Manufacturing network, Distillation process.
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  • 在一個製造系統的網路中,時常可見零組件經由一些作業程序而產生品質不相同的成品或半成品,由於這些不同品質的成品或半成品之總數量通常存在著某種特定的比例關係,因此可利用Fang and Qi (2003) 所導入的特殊D-node 來將製造過程描述成一個分餾的餾化(distillation) 過程。其中,進入D-node 的所有流量必須依照某個既定的比例自D-node 的流出弧分餾出去。由於D-node 的分餾比例固定了流量之間的相依關係,導致此製造網路的分析過程較為複雜。另外,因為流量經過D-node 就必須分送到其所有的流出弧,因此自起源點至需求點的運送過程將不再僅是經過一條簡單路徑,而是一個包含許多條簡單路徑的網路子圖。當網路圖中每一條弧的容量符合一個多狀態的機率分配時,計算不含D-node 之一般網路的可靠度已是一個NP-hard 的問題,因此計算含有D-node 的製造網路之可靠度將更具挑戰性,而此亦為本論文之主要研究議題。本論文首先提出一套前置處理程序對原問題加以簡化,進而提出一套新演算法以計算含有D-node 的製造網路之網路可靠度,其後亦將探討如何在滿足給定的可靠度門檻值之下計算含有D-node 的製造網路之最小成本,以及多狀態弧容量之分配網路在最短路徑問題上的相關議題。

    Abstract
    In a manufacturing network, there often exist operations that produce the same products or semi-products of diferent qualities. Such a phenomenon can be described by a distillation process using a specialized D-node introduced by Fang and Qi (2003) where the flow enters a D-node has to be distributed according to a pre-specified vector of ratios associated with its outgoing arcs. The existence of D-node complicates the manufacturing process since it creates the relation of flow dependency. In particular, to send flow successfully from a source node to a sink node, an augmenting subgraph containing many paths instead of an augmenting simple path has to be constructed, since the flow passing through a D-node has to be distributed to all of its outgoing arcs. As a result, when the capacity associated with each arc obeys a multi-state probability distribution, calculating the system reliability of shipping a given amount of flows for a multi-state capacitated manufacturing network containing D-nodes becomes a difficult task. This paper focuses on techniques to derive the system reliability for such a multi-state capacitated manufacturing network containing D-nodes. We will first introduce polynomial-time preprocessing techniques that simplify the problem structure, and then propose algorithms for calculating the network reliability. In addition, we also investigate the problem of constructing a manufacturing network with multi-state arc capacity that satisfies the reliability lower bound with minimum total cost, and study the problem of stochastic shortest path using our proposed solution methods as well.

    目錄 摘要i Abstract ii 誌謝iii 表目錄vii 圖目錄viii 第一章緒論1 1.1 研究動機. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 研究目的. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 研究範圍與限制. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4 論文架構. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 第二章文獻探討6 2.1 可靠度相關符號與指標定義. . . . . . . . . . . . . . . . . . . . . . . 6 2.2 網路可靠度相關之文獻. . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2.1 二元狀態之網路可靠度. . . . . . . . . . . . . . . . . . . . . . 8 2.2.2 具隨機多容量狀態弧之可靠度. . . . . . . . . . . . . . . . . . 11 2.2.3 具隨機多容量狀態節點之可靠度. . . . . . . . . . . . . . . . . 12 2.2.4 具預算限制以及多元商品之網路可靠度. . . . . . . . . . . . . 12 2.3 具有分配節點的網路問題相關文獻. . . . . . . . . . . . . . . . . . . 13 2.4 小結. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 第三章簡化與整合分配網路圖16 3.1 基本符號定義與說明. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2 簡化D-groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3 簡化單一轉運節點. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.4 簡化迴圈弧. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.5 簡化平行弧. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.5.1 僅連結O節點之平行弧簡化程序. . . . . . . . . . . . . . . . . 21 3.5.2 連結D-node 之平行弧簡化程序. . . . . . . . . . . . . . . . . . 22 3.6 簡化不協調的母弧與餾化弧之容量狀態. . . . . . . . . . . . . . . . . 23 3.7 小結. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 第四章可靠度的計算與相關應用26 4.1 MSE(Modi¯ed State Enumeration) 演算法. . . . . . . . . . . . . . . . 26 4.1.1 MSE演算法步驟. . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.1.2 MSE範例演練. . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.2 PART-D(Partitioning with D-nodes) 演算法. . . . . . . . . . . . . . . 30 4.2.1 PART-D範例演練. . . . . . . . . . . . . . . . . . . . . . . . . 32 4.3 小結. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 第五章分配網路之其它可靠度相關議題37 5.1 滿足可靠度門檻之最小成本分配網路設計問題. . . . . . . . . . . . . 37 5.2 具有分配節點的隨機最短路徑問題. . . . . . . . . . . . . . . . . . . 40 5.2.1 狀態空間分割法(SSP) . . . . . . . . . . . . . . . . . . . . . . . 42 5.2.2 計算隨機最短路徑績效值F(r) . . . . . . . . . . . . . . . . . . 43 5.3 小結. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 第六章結論與未來研究方向47 6.1 論文總結. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.2 未來研究方向. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 參考文獻50 表目錄 2.1 圖2.2之系統成功狀態列表. . . . . . . . . . . . . . . . . . . . . . . . 9 4.1 窮舉所有可能之弧容量狀態組合列表. . . . . . . . . . . . . . . . . . 29 4.2 剩下的CCC 列表. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4.3 兩狀態向量相互比較之過程. . . . . . . . . . . . . . . . . . . . . . . 35 4.4 計算可靠度所需之事件機率列表. . . . . . . . . . . . . . . . . . . . . 36 5.1 5.1節範例之結果. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.2 網路圖5.1(b) 與5.1(c) 的資訊. . . . . . . . . . . . . . . . . . . . . . . 44 圖目錄 1.1 網路圖範例. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 多容量狀態之分配網路圖範例. . . . . . . . . . . . . . . . . . . . . . 4 2.1 弧上機率分配示意圖. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.2 二元狀態隨機網路圖. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 圖2.2之拆解網路圖. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1 簡化網路圖的範例. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3.2 簡化D-groups 的範例. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3.3 簡化單一轉運節點的範例. . . . . . . . . . . . . . . . . . . . . . . . . 19 3.4 簡化迴圈弧的範例. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.5 簡化連結O節點的平行弧範例. . . . . . . . . . . . . . . . . . . . . . 22 3.6 簡化平行弧連結一個D-node 範例. . . . . . . . . . . . . . . . . . . . 23 3.7 簡化不協調容量範例. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.1 簡化後之多狀態分配網路. . . . . . . . . . . . . . . . . . . . . . . . . 29 5.1 拆解網路圖. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

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