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研究生: 鄭彥廷
Cheng, Yen-Ting
論文名稱: 具能量回生與電子式變速之電動載具設計與實現
Design and Implementation of an Electric Scooter with Electric Transmission and Energy Regeneration
指導教授: 蔡明祺
Tsai, Mi-Ching
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 98
中文關鍵詞: 電子變速煞車回充超級電容
外文關鍵詞: electric transmission, regenerative braking, ultracapacitor
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  • 隨著環保意識與節約能源的議題逐漸受到重視,電動載具零排放、低污染與高效率的特性亦成為各界發展重點之ㄧ。本論文以小輕型電動載具之驅動系統為研究主軸,設計與實現一低成本、體積小,且具有電子式變速與煞車回充功能之驅動器。
    首先,本論文針對三相永磁無刷馬達之特性進行分析與討論。其次,依據小輕型電動載具規格,設計一組具有高啟動轉矩與高極速範圍的永磁無刷馬達之電子式兩段變速器,以期改善傳統機械式變速器之效率低、體積大等問題,並透過轉矩控制消除變速過程中轉矩輸出不連續現象,提升電子變速器之可靠度與舒適度。最後,本論文設計一煞車回充系統,利用超級電容高功率密度的特性,適時地回收車輛於煞車期間的動能,且為了減少超級電容的使用體積與成本,本論文提出新型態的回充電能管理系統以妥善利用回充之電能,進而增加電動載具之續航力。由理論分析與實驗結果,可驗證本論文所提之電子式變速與能量回生技術具有創新性整合與實現性。

    As environmental consciousness and energy saving concerns continue to grow, the development of electric vehicles has become a major focus for industry. The electric vehicle is advantageous in its unique features such as no exhaust, minimal pollution and high efficiency, which particularly address the increasing need and awareness for environmental protection. This thesis presents the design and implementation of a compact drive system applied in Light Electric Vehicles (LEVs), which features an electric transmission and regenerative braking.

    First, the characteristics of permanent magnet brushless motors were analyzed and discussed. Second, a novel electric two-speed transmission, which has high starting torque and high-maximum speed, was designed in order to compensate for the disadvantages of traditional mechanical transmissions, such as low efficiency and large volume. Moreover, a closed-loop torque control scheme is proposed to eliminate the unwanted jerks during gearshift transient, increasing the reliability and stability of electric transmissions.

    Finally, a regenerative braking system using the kinetic energy retrieved by the high-power-density ultracapacitor during braking was designed in this thesis. In addition, a novel regenerative electric energy management system was proposed to reduce the cost and holding volume of the ultracapacitor, thereby improving the range of the electric scooter. Theoretical analyses and experiments were conducted to evaluate the effectiveness of the presented technique.

    中文摘要••••••••••••••••••I 英文摘要••••••••••••••••••II 誌謝••••••••••••••••••••IV 目錄••••••••••••••••••••VI 表目錄•••••••••••••••••••X 圖目錄•••••••••••••••••••XI 符號表•••••••••••••••••••XV 第一章 緒論••••••••••••••••1 1.1 前言••••••••••••••••••1 1.2 研究動機與文獻回顧••••••••••••4 1.3 論文架構•••••••••••••••••8 第二章 永磁無刷馬達概述••••••••••••9 2.1 永磁無刷馬達之簡介•••••••••••••••••••••9 2.2 永磁無刷馬達之驅動原理••••••••••••••••••10 2.2.1 方波電流驅動•••••••••••••••••••••12 2.2.2 弦波電流驅動•••••••••••••••••••••15 2.2.3 方波電流驅動與弦波電流驅動方式之比較••••••••••16 2.3 數學模型與控制方塊圖之推導•••••••••••••••••17 2.3.1 Wye結線繞組之數學模型••••••••••••••••••17 2.3.2 Wye結線之輸出動力特性探討••••••••••••••••••19 第三章 電動載具之電子式變速器設計••••••••••••••••21 3.1 車輛之行車阻抗分析•••••••••••••••••••••21 3.2 車輛之行車動力需求簡介•••••••••••••••••••22 3.3 無減速機構之變速方法••••••••••••••••••••24 3.3.1 繞組式變結構•••••••••••••••••••••25 3.3.2 弱磁控制(或稱相位超前控制)•••••••••••••••28 3.3.3 調變氣隙大小•••••••••••••••••••••29 3.3.4 調變永久磁鐵等效磁通••••••••••••••••••30 3.3.5 複激式馬達•••••••••••••••••••••31 3.4 電子式變速器設計•••••••••••••••••••••33 3.4.1 Long-wye/Short-wye繞組切換架構••••••••••••••••34 3.4.2 繞組切換時機之探討•••••••••••••••••••••34 3.4.3 繞組變結構切換暫態特性之探討•••••••••••••••36 3.5 二段式連續變速之實現•••••••••••••••••••••39 3.5.1 轉矩控制器之設計•••••••••••••••••••••39 3.5.2 切換點轉矩控制策略•••••••••••••••••••••41 第四章 煞車回充系統之研製•••••••••••••••••••••43 4.1 儲能元件特性之比較•••••••••••••••••••••43 4.1.1 二次電池原理簡介•••••••••••••••••••••43 4.1.2 超級電容(Supercapacitor或ultracapacitor)原理簡介••••••••45 4.1.3 儲能元件之應用場合••••••••••••••••••••47 4.2 永磁無刷馬達煞車回充技術簡介••••••••••••••••48 4.2.1 馬達操作模式探討•••••••••••••••••••••48 4.2.2 儲能元件與馬達間電壓差之建立•••••••••••••••50 4.2.3 比較•••••••••••••••••••••52 4.3 煞車回充系統架構•••••••••••••••••••••53 4.3.1 電動載具之制動力分配••••••••••••••••••53 4.3.2 煞車回充系統架構•••••••••••••••••••••54 4.3.3 煞車回充控制策略•••••••••••••••••••••55 4.4 回充電能之應用•••••••••••••••••••••57 4.4.1 回充電能之應用場合•••••••••••••••••••••58 4.4.2 電能應用切換邏輯•••••••••••••••••••••59 4.4.3 回充效率評估•••••••••••••••••••••61 第五章 系統架構與實驗結果•••••••••••••••••••••63 5.1 實驗系統架構•••••••••••••••••••••63 5.2 實驗一:永磁無刷馬達驅動架構之實現•••••••••••••••69 5.2.1 各相反電動勢與霍爾訊號之相位關係••••••••••••••69 5.2.2 性能測試•••••••••••••••••••••70 5.3 實驗二:電子變速器之實現•••••••••••••••••••••71 5.3.1 軟體程式架構•••••••••••••••••••••71 5.3.2 電流控制器測試•••••••••••••••••••••72 5.3.3 電子式變速加載測試•••••••••••••••••••••73 5.3.4 切換暫態時間量測•••••••••••••••••••••74 5.4 實驗三:煞車回充系統之實現•••••••••••••••••••••77 5.4.1 軟體程式架構•••••••••••••••••••••77 5.4.2 一般騎乘模式與煞車回充模式之切換•••••••••••••••••••••77 5.4.3 超級電容模組之電容值計算•••••••••••••••••••••79 5.4.4 回充效率評估•••••••••••••••••••••81 5.4.5 超級電容之電能管理•••••••••••••••••••••85 第六章 總結與未來研究建議•••••••••••••••••••••89 6.1 總結•••••••••••••••••••••89 6.2 未來研究建議•••••••••••••••••••••90 參考文獻•••••••••••••••••••••91 自述•••••••••••••••••••••98

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