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研究生: 楊筌詠
Yang, Quan-Yung
論文名稱: 靜電集塵器敲擊系統動態分析與模擬
Dynamic Analysis of the Rapping System for Industrial Electrostatic Precipitator
指導教授: 黃才烱
Huang, Tsai-Jiung
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 75
中文關鍵詞: 靜電集塵器敲擊系統有限元素分析疲勞分析空污防制
外文關鍵詞: Electrostatic precipitator, Rapping system, Finite element analysis, Fatigue analysis, Air pollution control
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  • 當今工業發展蓬勃,除了帶來經濟上的效益,同時也會帶來空氣污染,危害生活品質甚而傷害人體;幸而政府針對空氣污染防制制定各種污染排放物之排放標準,任何工業生產時所排放之污染物皆受到嚴格的控管把關,工廠必須使用空污防制設備,減少污染物排放,既遵守法律亦負起社會責任。靜電集塵器(Electrostatic Precipitator)乃為現今較成熟的空氣污染防治設備技術,其運作流程利用放電極線使灰塵分子離子化後,附著於集塵極板上並經由敲擊系統將灰塵擊落至收集斗槽中廢棄之;對於因燃燒不完全產生之粉塵、微粒等污染物,有良好的收集效率,並已廣泛應用於各種工業上。然而敲擊系統因疲勞破壞,嚴重影響集塵效率。
    本研究著重於敲擊系統之動態模擬與分析;根據機械設計圖及參數統整後使用多體運動分析軟體了解敲擊系統之運動機制;進而使用有限元素模擬軟體進行敲擊系統在運動過程中的應力分析,完成整個敲擊系統之動態運動狀態及受力在學理上的了解,同時透過接觸應力分析對模型處理理論值上的驗證,期望提高電腦模型的可信度進而提供業者改善設計之參考方向。更進一步增加擺錘元件質量,思考改變設計後對機構的影響:是否衝擊力度能夠增益且對於元件的負擔是否增加。
    根據有限元素法分析得到的應力分布數據,進行各元件的疲勞壽命分析,推斷在一般運動過程中,元件產生破壞的可能位置,提供廠商可以提前進行補強的建議部位或避免最大應力發生的情形,期望增加整體系統的使用壽命。並了解擺錘元件質量增加對敲擊系統壽命之影響。

    Industrial growth not only brings economical benefit to the society but also exhaust gas stream in the air. The polluted air might endanger the quality of life and develop a health problem for the human beings. So, to control the air pollution from the plants normally is mandated by the government. In many industries, an electrostatic precipitator (ESP) is a common emission-control device that can remove dust particles from a flowing gas. The performance of the ESP normally depends on proper operation and maintenance of every component in the machine. Among the ESP components, the rapping system provides for removing dust from the collecting plate and the discharge electrodes. Without the proper function of the rapping system, the efficiency of the ESP will reduce or the machine might shut down in the worse scenario. Therefore, there is a need to understand the dynamic behavior of the ESP rapping system

    In this thesis, dynamic computer models for the rapping system of the ESP based on multibody dynamics and finite element method are developed to interpret the system behavior during operation. The multibody model is used to understand the kinematic behavior of the system. In the other hand, the finite element model is used to perform the stress analysis for the components in the rapping system. In comparison with the actual operation, the results show a good agreement and the models are validated. Two sets of analysis based on this developed model are conducted in the study. The first one is to understand the relationship between impact force and impact mass. Since the fatigue problem is common for the rapping system, the fatigue analysis based on the simulation results is performed in the second one. Accordingly, the expected life for the components in the rapping system can be predicted. Based on these results from the analysis, the advanced technical capability for designing and maintaining the rapping system can be provided based on this study. As a result, the efficiency of the ESP and the quality of the air can be improved.

    摘要 I Abstract II 致謝 III 目錄 IV 表目錄 VI 圖目錄 VII 符號說明 IX 第一章 緒論 1 1.1 前言 1 1.1.1發展歷史 3 1.1.2原理 4 1.1.3機械結構 7 1.1.4集塵效率 13 1.2研究動機與目的 16 1.3論文架構 17 第二章 理論基礎 19 2.1 接觸力運算理論 19 2.1.1電腦分析接觸理論 19 2.1.2曲面壓應力理論 24 2.2 疲勞分析 26 2.2.1 S-N曲線 26 2.2.2 疲勞標準 28 2.3 電腦分析方法 30 第三章 研究方法 32 3.1 實物量測 32 3.1.1 機械工程圖 32 3.1.2 實地勘測 33 3.2 多體動力學模型 33 3.2.1 模型建立 33 3.2.2 模擬設定 34 3.3 動態有限元素模型 37 3.3.1 模型建立 37 3.3.2 模擬設定 39 第四章 結果與討論 41 4.1多體動力學模型模擬結果 41 4.2動態有限元素模型模擬結果 44 4.2.1 應力分析 44 4.2.2 改變鎚頭質量分析 48 4.3 曲面接觸驗證結果 51 4.4 疲勞分析結果 55 第五章 結論與建議 63 5.1論文總結 63 5.2改進方向與未來發展 65 參考文獻 66 附錄A 68 附錄B 72 自述 75

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