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研究生: 許仲勛
Hsu, Chung-Hsun
論文名稱: 連續衝擊負載對材料之應變硬化的影響
Effect of Consecutive Impact Load on the Strain Hardening of Material
指導教授: 李旺龍
Li, Wang-Long
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學及工程學系
Department of Materials Science and Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 70
中文關鍵詞: 表面硬化 、連續衝擊負載 、珠擊法
外文關鍵詞: surface hardening, consecutive impact load, shot peening
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  • 連續衝擊(Consecutive Impact)行為經常出現在工程應用上,然而衝擊是一件相當複雜的過程,需考慮球的運動、基材表面形貌、過程中能量的轉換與溫度的影響。當基材考慮塑性時,衝擊後表面將產生凹痕與堆積的現象,而表面下層出現壓縮力使基材獲得表面硬化的效果,但是這也將造成表面的不平整現象。
    本文使用有限元素法建立連續衝擊負載系統,探討連續衝擊次數對於彈塑性基材表面變形及能量吸收之影響。藉由運動方程式描述剛性球之運動,並利用彈塑性本構方程式及應變能方程式,計算衝擊過程中基材之變形與吸收之能量。
    分析結果發現,隨著連續衝擊次數的增加,基材塑性區域、最大深度、殘留深度及堆積高度會先增加最終趨於穩定,然而初始衝擊速度與切線模數皆會影響達到穩定所需的連續衝擊次數,在具有較低之初始衝擊速度及較高之切線模數時,達到穩定所需的次數最少。在有限元素能量分析中,能量可分成,動能、位能、彈性應變能以及塑性消耗能等形式轉換,隨著衝擊次數的增加,基材所吸收的能量將會越來越少,最終如彈性碰撞,基材應變能將全部回傳至剛性球。此外透過剛性球在每次衝擊之回彈係數(e)與能量分析結果相比有相同之趨勢,隨著次數的增加回彈係數逐漸趨近於1,代表能量損失越來越小。

    關鍵字: 表面硬化、連續衝擊負載、珠擊法

    consecutive Impact behavior often appears in engineering applications. However, impact is a complicated process. It’s necessary to consider the ball motion, the surface morphology, the energy conversion, and the influence of temperature. When the plasticity of the substrate is considered, dents and pilled up will occur on the surface after impact, and the compression force on the lower surface will not only make the substrate obtain the effect of surface hardening, but also cause unevenness on the surface.
    In this paper, the finite element method is used to establish a consecutive impact model to explore the influence of impact times on the surface deformation and energy absorption of the elasto-plastic substrate. The motion equation is used to describe the motion of the rigid ball, and the elastic-plastic constitutive equation and the strain energy equation are used to calculate the deformation and absorbed energy of the substrate during the impact process.
    The plastic area, maximum depth, residual depth and stacking height of the substrate will be changed by the number of consecutive impacts.However, the initial impact velocity and tangent modulus will affect the impact times for stability. Therefore, the consecutive impact model from this research can be a reference for the impact surface treatment processes.
    Keywords: surface hardening, consecutive impact load, shot peening

    中文摘要 I Extended Abstract II 誌謝 VIII 目錄 IX 表目錄 XII 圖目錄 XIII 符號總表 XV 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 2 1.2.1降伏準則 2 1.2.2彈塑性材料 2 1.2.3衝擊乾接觸與能量傳遞 4 1.3研究動機與目的 5 1.4論文架構 7 第二章 研究理論 10 2.1 赫茲接觸理論[10] 10 2.2 本構方程式(constitutive equation) 14 2.2.1線彈性材料模型 14 2.2.2線性硬化及理想硬化模型 16 2.3 降伏判斷準則 16 2.3.1應力不變量 17 2.3.2 Tresca降伏準則 18 2.3.3 von Mises降伏準則 19 2.4 應變能量方程式 20 2.4.1彈性應變能方程式 21 2.4.2塑性消耗能方程式 22 2.5負載平衡方程式 23 第三章 數值方法 26 3.1 有限元素法 26 3.2 Galerkin方法 27 3.3 離散化形式 28 3.4 Newton-Raphson迭代法 30 3.5幾何建模及參數設定 32 3.6網格靈敏度測試 32 3.7模擬驗證 34 3.7.1 彈塑模型驗證 34 第四章 結果與分析 41 4.1塑性模型比較 41 4.2衝擊負載乾接觸 42 4.2.1初始衝擊速度之影響 42 4.2.2切線模數之影響 43 4.2.3衝擊過程中的能量 44 4.3連續衝擊負載乾接觸分析 45 4.3.1連續衝擊過程中力-位移曲線 45 4.3.2連續衝擊過程中基材表面形貌與變形 46 4.3.3連續衝擊過程中內部應力的變化 47 4.3.4連續衝擊過程中剛性球之回彈係數 48 4.3.5連續衝擊負載下能量分析 48 第五章 結論與展望 66 5.1結論 66 5.2未來展望 67 參考文獻 68

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