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研究生: 黃麟翔
Huang, Lin-Hsiang
論文名稱: 電子束熔煉法以螺旋掃描方式加熱高純度鈷之熔池三維數值模擬
Three-Dimensional Numerical Simulation of Molten Pool of High Purity Cobalt Heated by Spiral Scanning Type of Electron Beam Melting
指導教授: 溫昌達
Wen, Chang-Da
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 92
中文關鍵詞: 數值模移動電子束熔煉法馬蘭戈尼效應
外文關鍵詞: numerical simulation, electron beam melting, Marangoni force, cobalt
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  • 本研究利用套裝軟體Ansys Fluent建立三維暫態模型,模擬螺旋式移動電子束加熱純鈷金屬,利用水冷銅坩鍋在材料邊界進行散熱,並在熔煉過程中考慮,熔池表面之馬蘭戈尼效應與表面蒸發熱損失。
    先利用熔池表面積、熔池體積來找出適合的電子束轉速、電子束移動路徑,再利蒸發熱、熔池表面積與熔池體積大小,從三種電子束半徑3、6、9 mm與四種電子束能量5、10、15、20 kW,且邊界溫度在熔煉時須控制小於穩定溫度(800 K),所以在熔煉10秒中,篩選出最適合的電子束能量15 kW與電子束半徑6 mm。另外討論改善水冷銅坩鍋之冷卻效果,即提升總熱傳係數之影響。
    接著再以最適合的熔煉參數,探討熔煉過程熔池表面的熱流現象在10秒內之演變,最後討論定點加熱方式與移動加熱方式於加熱10秒內之差別,移動加熱方式之優點在熔池表面積較大與熱損失比例較小,定點加熱之優點則在於熔池體積較大。

    In this study, a three-dimensional model is used to simulate cobalt heated by spiral scanning type of electron beam melting. The copper crucible is used to dissipate heat In boundary of model. During the process of melting, the Marangoni effect and heat losses with surface evaporation are considered in the model.
    The suitable electron beam rotation speed, moving path are found by surface area and volume of molten pool. Then, the suitable electron beam radius and power are found from three electron beam radii 3, 6, 9 mm and four electron beam powers 5, 10, 15, 20 kW by evaporation heat, surface area and volume of molten pool. While melting, the temperature of boundary condition is controlled to be smaller than the stable temperature (800K). Result show that the most suitable electron power is 15 kW and the electron radius is 6 mm. The cooling effect of copper crucible improved by enhancing the overall heat transfer coefficient is studied.
    The melting process of molten pool thermal fluid phenomenon is discussed with the most suitable parameters in 10 seconds. Then the comparisons of the fixed heat source and moving heat source within 10 seconds are investigated. The advantages of moving heat source are having larger surface area and smaller heat losses. The advantage of fixed moving heat source is larger molten pool.

    摘要 i 致謝 xiii 目錄 xiv 表目錄 xvii 圖目錄 xviii 符號說明 xxi 第一章 緒論 1 1-1 前言 1 1-1.1 冶金介紹 1 1-1.2 真空熔煉 2 1-2 文獻回顧 6 1-3 研究目的 12 1-4 全文架構 13 第二章 理論基礎 14 2-1 電子束熔煉作用原理 14 2-1.1 大功率電子槍原理 14 2-1.2 電子束加熱原理 16 2-1.3 熔煉過程電子束損耗之能量 17 2-2 數值模擬金屬熔池 19 2-2.1 表面張力 21 2-2.2 蒸發熱 21 2-2.3 熱輻射 22 2-2.4 移動高斯熱源 23 2-2.5 相變化 25 第三章 數值模擬方法 28 3-1 物理模型 28 3-1.1 三種移動熱源路徑 30 3-1.2 統御方程式 34 3-1.3 邊界條件 35 3-1.4 初始條件 40 3-2 純鈷金屬熱物理性質 40 3-3 數值模擬方法 48 3-4 計算求解流程 49 第四章 結果與討論 51 4-1 驗證 51 4-2 物理模型測試 51 4-2.1 網格獨立測試 55 4-2.2 時間步伐測試 55 4-3 改變熔煉參數對熔池之影響 55 4-3.1 改變移動速度之影響 61 4-3.2 改變電子束能量及電子束半徑之影響 64 4-4 改變總熱傳係數之影響 73 4-5 熔池之熱流現象演變 75 4-6 定點加熱與移動加熱對熔池之影響 77 第五章 結論與未來工作 85 5-1 結論 85 5-2 未來工作 86 參考文獻 87

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