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研究生: 邱奕銘
Chiu, Yi-Ming
論文名稱: 鋼板塗佈之流場數值與實驗研究
Numerical and Experimental Studies of The Flow of Thin Liquid Films Coated on Steel Plate
指導教授: 張錦裕
Jang, Jiin-Yuh
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 72
中文關鍵詞: 塗膜厚度塗膜分離順輥塗裝
外文關鍵詞: film thickness, film splitting, forward-roll coating
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  • 輥輪塗裝過程出現在輥輪表面之流紋,基本上是塗料在輥輪間流動不穩定性所造成。在帶漆輥與塗覆輥間的順輥塗裝過程中,因塗膜分離流場不穩定而出現在塗覆輥表面之流紋,在來不及流平的情況下轉印到底材表面。
    本研究乃利用二維暫態流體力學理論,以瞭解塗料在順輥塗裝過程的流動行為。首先採用不同濃度甘油溶液,考量在不同輥輪轉速比所求得之塗料厚度改變,並與在中鋼內所進行之實驗數據相比較。另亦針對目前生產線上之實際塗附之塗料,模擬在不同輥輪轉速比、塗料黏度、塗料表面張力與輥輪間之間距情況下,求得各參數對整體塗料流場與塗膜厚度之影響與關係。最後從模擬分析結果中求出輥輪塗膜厚度比與線速比之關係式。

    When thin film of liquid is produced by rolling it is commonly observed that the resultant film is nonuniform in thickness or ribbed. The ribs are caused by flow instability bascially. The unlevel ribs caused by film-splitting are print to material surface in forward-roll coating.
    The thesis utilized 2-D transient fluid dynamics theory to show how the behavior of flow fluid in forward-roll coating. At first, different concentration of glycerine solution is used. The change of thickness of coating under different rotation speed of the roll is measured. Then, the numerical results for different rotational speed ratio, viscosity, surface tension and gap of rollers during the process of forward-roll coating were discussed. Finally, we find the functional relationship between the film thicknesses and speed ratio.

    中文摘要................... I 英文摘要................... II 致謝....................... III 目錄....................... IV 表目錄..................... V 圖目錄..................... VI 符號說明................... IX 第一章 緒論................ 1 第二章 理論分析............ 13 第三章 數值方法............ 20 第四章 實驗設備及方法...... 31 第五章 結果與討論.......... 38 第六章 結論................ 69 參考文獻................... 71

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