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研究生: 曹譽耀
Tsao, Yu-Yao
論文名稱: 應用實驗設計與模式樹進行異丙醇蒸餾製程最佳參數之研究-以L公司代工廠為例
Determination of Optimal Parameter Settings for the Isopropanol Distillation Process Using Experimental Design and Model Tree – A Case Study of L Company
指導教授: 蔡青志
Tsai, Shing-Chih
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業與資訊管理學系
Department of Industrial and Information Management
論文出版年: 2025
畢業學年度: 113
語文別: 中文
論文頁數: 60
中文關鍵詞: 異丙醇製程優化實驗設計田口方法反應曲面法資料探勘M5P模式樹
外文關鍵詞: Isopropyl Alcohol Process Optimization, Experimental Design, Taguchi Method, Response Surface Methodology, Data Mining, M5P Model Tree
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  • 電子級異丙醇在半導體晶圓清洗製程中扮演關鍵角色,但其中殘留的丙酮可能導致污染,影響產品品質。為提升丙酮去除率並確保製程穩定性,本研究聚焦蒸餾製程參數(如蒸餾塔壓力、溫度等),整合實驗設計之田口方法、反應曲面法與資料探勘之M5P模式樹,建立系統性實驗框架,實現參數篩選、最佳化與預測。首先,透過變異數分析篩選歷史數據,識別顯著影響因子。接著,採用田口方法以直交表設計實驗,初步篩選穩健參數組合;隨後利用反應曲面法的中央合成設計建構二階模型,精細優化參數至丙酮濃度目標值。此外,採用M5P模式樹分析歷史數據,生成分段線性迴歸方程式,預測丙酮濃度數值,驗證優化結果的準確性。最終,透過實際代工廠的實驗,驗證所提出最佳參數設定的可行性與有效性,確保研究結果對實際製程具備應用價值。

    Electronic-grade Isopropyl Alcohol plays a critical role in semiconductor wafer cleaning processes, but residual acetone can cause contamination, affecting product quality. To enhance acetone removal efficiency and ensure process stability, this research focuses on distillation process parameters. A systematic experimental framework is established, integrating the Taguchi method, Response Surface Methodology, and M5P model tree to achieve parameter screening, optimization, and prediction.
    First, Analysis of Variance is employed to screen historical data and identify significant influencing factors. Next, the Taguchi method, utilizing orthogonal arrays, is applied for experimental design to initially screen for robust parameter combinations. Subsequently, RSM, specifically Central Composite Design, is used to construct a second-order model for fine-tuning parameters towards the target acetone content. M5P model tree is then applied to analyze historical data, generating piecewise linear regression equations to predict acetone content values and verify the accuracy of the optimization results. Finally, experimental validation is conducted at a contract manufacturing facility to confirm the feasibility and effectiveness of the proposed optimal parameter settings, ensuring the practical application value of the research findings.

    摘要I 誌謝V 目錄VI 表目錄VIII 圖目錄IX 第一章緒論1 1.1研究背景1 1.2研究動機3 1.3研究目的3 1.4研究流程4 第二章文獻探討6 2.1異丙醇蒸餾製程6 2.2實驗設計6 2.3田口方法8 2.4反應曲面法9 2.5模式樹14 2.6小結14 第三章研究方法17 3.1問題描述17 3.2研究流程架構20 3.3因子篩選21 3.4田口方法23 3.5反應曲面法24 3.6模式樹24 第四章實驗結果與分析27 4.1實驗設備介紹27 4.2田口方法28 4.3反應曲面法31 4.4模式樹40 4.5實驗總結42 第五章結論與建議44 5.1研究貢獻44 5.2未來研究方向44 參考文獻46

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